warped disks

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20 Apr 2008 07:54 - 20 Apr 2008 08:03 #207802 by mark1122
warped disks was created by mark1122
Can warped disks be straitened in a press or? I bought a 96zx9 front end for my 76 kz and just discovered the disks are out 2.2 mm.So this means the disk will push the pads back about 1.1 mm on each side of the disk.i dont have a spec for the zx9 but the kz manual says 1mm. total is too much.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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~ (k) / (z)
Last edit: 20 Apr 2008 08:03 by mark1122.

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20 Apr 2008 09:39 - 20 Apr 2008 09:40 #207819 by Bluemeanie
Replied by Bluemeanie on topic warped disks
No, you do not want to bend a dic back into shape!! Is the rotor just warped or is it bent (accident?) at the mounting flang? It needs to be machined flat but then of course you will be removing much valuable metal. Sounds like time for a replacement... sorry

1980 KZ650F1, Bought new out the door for $2,162.98!
Last edit: 20 Apr 2008 09:40 by Bluemeanie.

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20 Apr 2008 11:13 #207833 by mark1122
Replied by mark1122 on topic warped disks
id say they are warped.Heat?both sides are about the same?

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
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~ (k) / (z)

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20 Apr 2008 13:54 #207863 by bountyhunter
Replied by bountyhunter on topic warped disks
mark1122 wrote:

id say they are warped.Heat?both sides are about the same?

A warped disc must be turned on a lathe to re true. I was lucky enough to find a couple of good used rototrs for mine on ebay for about $15 each. Turning them costs more than that.

1979 KZ-750 Twin

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20 Apr 2008 21:08 #207934 by PLUMMEN
Replied by PLUMMEN on topic warped disks
id say your life is much more valuable than saving a few bucks and stress cracking a brake rotor;)

Still recovering,some days are better than others.

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21 Apr 2008 05:29 #207964 by BSKZ650
Replied by BSKZ650 on topic warped disks
PLUMMEN wrote:

id say your life is much more valuable than saving a few bucks and stress cracking a brake rotor;)



I totaly agree,, brakes are the last thing you want to screw with,, do them right

77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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21 Apr 2008 13:51 - 21 Apr 2008 13:53 #208038 by bountyhunter
Replied by bountyhunter on topic warped disks
mark1122 wrote:

Can warped disks be straitened in a press or? I bought a 96zx9 front end for my 76 kz and just discovered the disks are out 2.2 mm.So this means the disk will push the pads back about 1.1 mm on each side of the disk.i dont have a spec for the zx9 but the kz manual says 1mm. total is too much.

I'm surprised that the manual says rotor warp of 1 mm (which is .040" ) is allowable. That's WAYYYY more than I would think is allowable. I would have thought it would be more like about 1/10 of that, but that's just a guess based on car rotors.

If your rotor really is warped 2.2mm (.090" ) total, it's junk. No way you could cut enough steel off the faces to get them true again and still have enough left to run. That is a seriously warped rotor.

1979 KZ-750 Twin
Last edit: 21 Apr 2008 13:53 by bountyhunter.

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