I need to rebuild the master cylinder on my 75 KZ400D. Could anyone give me a link to instructions on how to do this, or a diagram that shows how to do this? I appreciate the help!! :woohoo:
Your manual should have a description. Basically you pull out the old and replace with new. Check to make sure the bore is clean and free of rust. If it is rusty you will probably have to replace it. Keep everything clean. Bleed it real good and go out and ride it.
Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"
at the bottom of the reservoir cup are two holes. One is obvious and easy to clean, the other is smaller than a pin hole and MUST be clear for you to be able to bleed the brakes effectively. A single strand from a fine wire brush, or carb cleaning spikes will clear the hole. The Kawasaki parts diagrams on Kawasaki.com (under owner info) will help with an exploded view of the parts as it shows the sequence and orientation of the parts.
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