Fork Brace mounting

  • ThatGPzGuy
  • Topic Author
  • Offline
  • Sustaining Member
  • More Sparky than Speed Racer
More
10 Mar 2008 16:26 #199404 by ThatGPzGuy
Fork Brace mounting was created by ThatGPzGuy
Hey everyone,
I bought a fork brace on eBay for my 82 GPz750. It is a used unit and I am not sure if it fits my bike. It seems a trifle loose. I measured and the clamping part is about .060 in. too big. I am assuming it has to be a snug fit to function properly but not too snug so that it distorts the lower fork leg. Can I machine down the flat end to bring the clearances down? Or, is this how it is supposed to fit?
TIA,

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

Please Log in or Create an account to join the conversation.

More
10 Mar 2008 17:44 #199418 by Sandy
Replied by Sandy on topic Fork Brace mounting
Are you sure that it's not supposed to fit over the fork dust-boots?
I know with mine,that's where it's mounted,because of the same reason.It's tight on there for sure,and you DO want it tight,otherwise it's not going to support much,with ANY slop in there.

So check to see how it fits over the fork-boots.

1977 KZ1000 A-1

Please Log in or Create an account to join the conversation.

  • ThatGPzGuy
  • Topic Author
  • Offline
  • Sustaining Member
  • More Sparky than Speed Racer
More
10 Mar 2008 17:58 #199421 by ThatGPzGuy
Replied by ThatGPzGuy on topic Fork Brace mounting
At first I thought that was how it was supposed to mount. Then I noticed how the top of the brace was machined to accept the dust seal. It makes more sense to mount it to the lower fork leg rather than the rubbber of the dust seal.
In any case it is too small to fit over the dust seal.
Thanks,

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

Please Log in or Create an account to join the conversation.

More
10 Mar 2008 18:53 #199442 by rstnick
Replied by rstnick on topic Fork Brace mounting
Mine has an aluminum shim between the brace and the lower fork legs. Kinda like a piece from a beer can but much thicker (16th " or less thick) and slotted (not a complete circle) so you can spread it (the shim) to get it around the fork leg.
The dust boots fit on top of the brace.
You can just see the shim sticking out a little from the brace, the first edge below the brace:


Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R
2005 z750s

Please Log in or Create an account to join the conversation.

  • ThatGPzGuy
  • Topic Author
  • Offline
  • Sustaining Member
  • More Sparky than Speed Racer
More
11 Mar 2008 04:45 #199489 by ThatGPzGuy
Replied by ThatGPzGuy on topic Fork Brace mounting
Thanks rstnick,
That may be the ticket. I'll see what I can find for shim material. That brace looks a lot like the one I have.
Jim

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

Please Log in or Create an account to join the conversation.

  • CoreyClough
  • Offline
  • User
  • GPz550 Addiction
More
11 Mar 2008 05:37 #199497 by CoreyClough
Replied by CoreyClough on topic Fork Brace mounting
Looks like a Tarrozi Fork Brace, like what I have.

ThatGPzGuy,
Do you have any pictures of this brace you bought, and it's fitting issues? Pictures always help.

'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp

Please Log in or Create an account to join the conversation.

  • ThatGPzGuy
  • Topic Author
  • Offline
  • Sustaining Member
  • More Sparky than Speed Racer
More
14 Mar 2008 16:48 #200069 by ThatGPzGuy
Replied by ThatGPzGuy on topic Fork Brace mounting
Nailed it!
I used a large hose clamp with the worm gear cut off. Instant shim!
Worked perfectly. Hope this helps someone else.
Thanks everyone,

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

Please Log in or Create an account to join the conversation.

More
14 Mar 2008 19:12 #200074 by rstnick
Replied by rstnick on topic Fork Brace mounting
Glad it worked for you.
I didn't even know mine was shimmed until a few weeks back when I added a GPz fender and had to take it off after many years.

Mine is an ATK fork brace.


Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R
2005 z750s

Please Log in or Create an account to join the conversation.

More
15 Mar 2008 07:28 #200120 by squints
Replied by squints on topic Fork Brace mounting
is there a noticable difference using the fork brace. Its one of those things that I have considered getting for a while so I'd like to hear some before and after comments. do they really make that big a difference when it comes to handling????

traded my classic Kz's for a 2001 Kz1200r

Upstate NY

Please Log in or Create an account to join the conversation.

More
15 Mar 2008 09:54 #200142 by rstnick
Replied by rstnick on topic Fork Brace mounting
I had mine put on over 20 years ago, so I cannot remember the difference in feel.
At the time, being young and single, living at home and most of my income to myself, I spent more on my bike. A fork brace was one of the recomended performance improvements to help stiffen up the front end.

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R
2005 z750s

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum