Sprocket recommendation 82 GPZ

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24 May 2007 12:37 #143146 by solitary
Sprocket recommendation 82 GPZ was created by solitary
I have an 82 GPZ, it has 24,000 miles on it, the chain/sprockets have seen better days.
So it's time for a new one.
I have no idea what is on it now, but factory is 16 front 38 rear as far as I know.
I do mostly highway 84 miles round trip on my daily drive to/from work. About 10 miles/day is city.
Should I stick with the factory (or what ever is on there now) or would you recommend something different?
Occasionally I'll take it out on the windiest road I can find for some fun, but mostly it's cheap enjoyable transportation.
Also, to confirm that I'm not being overly cautious, is there a way to check the chain's wear without taking it off the bike? I know the method is to hand a weight on it and measure the distance between a given number of links, but is there another way?

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24 May 2007 14:13 #143167 by Mcdroid
Replied by Mcdroid on topic Sprocket recommendation 82 GPZ
I'm guessing you have a GPz550 (based on the # of sprocket teeth)...my inclination is to keep the # of teeth at factory recommendations...those Kawasaki engineers were pretty clever and it sounds like you do several types of riding. If you think the chain is worn, then replace it, don't worry about specs as it will generally break at the worst possible time...when you replace the chain, make sure you also do the sprockets, and vice versa. :)

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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25 May 2007 06:43 #143361 by solitary
Replied by solitary on topic Sprocket recommendation 82 GPZ
Oops! yes it is a 550.
Stock specs it is.
I'm thinking my best bet is JT sprockets:
Front :
Rear
Chain is looking like an eBay deal .
Anyone got better ideas?
This is a *simple* installation as far as I can tell, remove the rear wheel, remove the rear sprocket using the allen-head bolts, replace, re-install the rear wheel w/o the chain.
Remove the front sprocket cover, chain, remove the sprocket (I'm assuming it's bolted on?), replace.
Then install the chain and tension it.
Anything I should be aware of? Should I use a rubber mallet for installing the rear wheel bolt or will it slide in easily? I don't have a dead blow hammer since I rarely need one.
Anything I'm forgetting?

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25 May 2007 07:43 #143365 by OKC_Kent
Replied by OKC_Kent on topic Sprocket recommendation 82 GPZ
It may be best to keep everything together and start off by getting the countershaft nut off first; then remove the chain and wheel. It's the easiest way to remove the front sprocket. Have a friend step on the rear brake pedal as you loosen the front nut.

I just replaced the sprockets and chain and had to have my son stand on the rear brake pedal to lock the system up, while his friend pushed on a 6ft pipe attached to the breaker bar as I heated the countershaft nut to a dull red with a torch.

It was fun.

NEVER use red loctite on the shaft threads (as I did 2 years ago) or you will need a pipe and two friends to get the sprocket off in a couple years.

Oklahoma City, OK
78 KZ650 B2 82,000+ miles

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25 May 2007 07:57 #143367 by solitary
Replied by solitary on topic Sprocket recommendation 82 GPZ
Forgive my stupidty.
The countershaft bolt is the 3/4" diameter bolt that runs through the rear wheel?
I loosened that last year when I adjusted the chain, no problem, but I didn't take it the whole way off. Or is this not the bolt your're talking about?
Do you know what the torque spec is?

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25 May 2007 08:05 #143369 by mariozappa
Replied by mariozappa on topic Sprocket recommendation 82 GPZ
No, the countershaft is where the front sprocket is.

1977 KZ650C1
and the KZ650/KZ750 Conversion ;)

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25 May 2007 08:08 #143371 by solitary
Replied by solitary on topic Sprocket recommendation 82 GPZ
Ah, thanks for the warning.
I hope I don't have to put a torch to that.

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25 May 2007 08:38 #143381 by OKC_Kent
Replied by OKC_Kent on topic Sprocket recommendation 82 GPZ
The countershaft nut is big, on my bike it's 1-1/16" or something like 27mm. Check yours now before the parts get here so you have time to run out to the store and buy one.

Oklahoma City, OK
78 KZ650 B2 82,000+ miles

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25 May 2007 10:35 #143424 by solitary
Replied by solitary on topic Sprocket recommendation 82 GPZ
That would figure too. I have a 26mm socket, a 28mm socket and even a 29mm socket. No 27.
I'll pull the cover off and check.
I've also got a 1 1/2" socket that I tried to get a water heater element off with. Using a 3' pipe, I had that 18" breaker bar bent like a banana and it wouldn't move. Didn't try torching it because it was installed in a "closet" and thought replacing the water heater would be cheaper than replacing all my stuff after the house caught fire.

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25 May 2007 17:36 #143505 by steell
Replied by steell on topic Sprocket recommendation 82 GPZ
Doesn't the GPz550 have the countershaft sprocket held on by a lockplate that is retained by two bolts?

KD9JUR

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  • The Gringo
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  • ¡Usted no necesita otra motocicleta!
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25 May 2007 18:03 #143514 by The Gringo
Replied by The Gringo on topic Sprocket recommendation 82 GPZ
steell wrote:

Doesn't the GPz550 have the countershaft sprocket held on by a lockplate that is retained by two bolts?


Yep that is the setup on the 550's lockplate held on with 2 6mm bolts. Piece of cake to change.

Andy
Akron, Ohio
80 Z-1 Classic-Sold
84 GPZ1100
79 KZ 1000 LTD
78 KZ 1000 A2
77 KZ 1000 LTD-Sold
76 KZ 900 The definition of a barn find
76 KZ 900-Sold gone to Denmark
KZ 750 times 3, KZ 650 times 8 Sold 1 down to 7
KZ 550 times 2 80 440LTD-Sold
81 CSR 305-Sold 81 Yamaha XS650 Special

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25 May 2007 19:49 #143541 by OKC_Kent
Replied by OKC_Kent on topic Sprocket recommendation 82 GPZ
I didn't know that this sprocket was bolted up like that! Learn something new today.:)

Oklahoma City, OK
78 KZ650 B2 82,000+ miles

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