Belt conversion

Ok, so I'm in the process of changing from a chain to belt drive on my 79 400. So far everthing has gone to plan EXCEPT.
When I put the drive pully on it rubs against the clutch rod!!! Does anyone know if a smaller pulley was ever made for these. The parts i'm using are all off a 440. I'm sure theres a smaller pulley out there, whether its from a Kaw or something similar. The pully will completely go on as it is now. I looks like if I shaved off the end of the pulley all the way around I might get enough clearance, so it's not a problem but I'd worry about it being uneven and wobbling, not to mention the belt might walk off.

After some light research I've found that there was a 22 tooth sprocket and also a 24 tooth that I currently have. I'll betcha thats the problem, now anyone have a 22 tooth?

The kaw part # 13144-1035

Post edited by: The Dude, at: 2005/12/12 20:20

I'm sure you guys are sick of me talking to myself but, I located the pulley I think I need. I had the man count the teeth and measure the diameter. 22tooth and just about 4inches he said. The 24 tooth one that I have now is 4 3/8. So that should give me plenty of room.

I'm gonna keep updating this as I've been searching the forums and can't find anyone that has ever successfully done this. I want all the answers here for anyone else.

Good thinking about documenting this. Pictures are good too!

Friends like these, huh Gary?

Sorry, couldn't resist. That's quite a memorable movie.

And just out of curiosity, why a belt drive?

Yea, keep us updated and include some pics. I have always wondered if those 440 parts would work on a 1000. Belts are pretty nice. They are a lot quieter and lighter and require less adjusting and last much longer from what I've read. Good luck and we need pics!!

I'm getting my camera back from the repair shop soon, don't drop them their fragile.
Why a belt drive? I guess I like the idea of no oil flying everywhere anymore, also I get into changing stuff around like this. It will make it unique. And because I can.

I'm glad to see some of you know one of the finest movies of all time!!! Dare I say greatest movie ever?

Phone's ringing, Dude.....Thank you, Donny