Crusty Sheathing

  • asphalt900
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Crusty Sheathing

24 Sep 2026 06:33
#927850
Might be of interest to you fellas that want to maintain your original Main wiring harness. I've NEVER bought an aftermarket harness in my long lived Kawasaki venture. Just repurpose them originals. Maintains all the original insulation color coding for a simple swap. Coil of sheath shown is for the Z's not the KZ's, they were a bigger ID. Also the earliest Z's used black covers on the headlight shell contained connectors. Dropped use starting in the Z1A, crowding apparently was a problem. Anyhoot, something to consider.       
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Re: Crusty Sheathing

24 Sep 2026 10:43
#927860
omg 
am i in 
crusty sheathing
i am don a newbie ( trying for god knows how long just my inept computer skills) 
trying to sort my loom

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Re: Crusty Sheathing

24 Sep 2026 11:40
#927862
Don 
Welcome to KZRider
Your next post MUST be a introduction in our New Members forum
Please read our rules and our about the site section 
Dave
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Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn

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Re: Crusty Sheathing

24 Sep 2026 13:52
#927869
Doc or Teflon Don ha. Do Your introduction as stated/required and then..lets get Your crap done!! Before i went out to mow, finished wrapping this 74/75 main harness. Had been lingering in a tub for several years. Anyhoot, done now. Always start wrapping from the rear and work your way foreword towards the    front sheath. Just like they did it originally. Keeps tape from unravelling. Sometimes the "tag" is salvageable, sometimes it's blown away and missing?     
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Re: Crusty Sheathing

06 Oct 2026 14:46
#928278
Hey, nice work.

For what its worth, when i did my harness i came across this site. It has oem thin walled high amp wires and they even have multi pin and bullet connectors. Good to bookmark just in case.

www.vehiclewiringproducts.co.uk/products...riant=52425513959760

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  • Wookie58
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Re: Crusty Sheathing

07 Oct 2026 01:20
#928284
I would add when taping looms, do the "branches" first (this way when you tape the main section it ties in the ends of the tape on the branches) hold one end of the loom in a vice so you can pull it straight while taping and make your tape turns approx 45 degrees to the loom with about 30% overlap on each turn. Just the way I prefer to do it :)
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Re: Crusty Sheathing

07 Oct 2026 07:06
#928292
For what it's worth, I use Tesa tape instead of the black vinyl stuff.  It sticks better.  You did a nice job on your loom.

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