Crusty Sheathing
- asphalt900
-
Topic Author
- Offline
- Sustaining Member
-

Registered
- Posts: 1953
- Thanks: 1313
Crusty Sheathing
24 Sep 2026 06:33
Might be of interest to you fellas that want to maintain your original Main wiring harness. I've NEVER bought an aftermarket harness in my long lived Kawasaki venture. Just repurpose them originals. Maintains all the original insulation color coding for a simple swap. Coil of sheath shown is for the Z's not the KZ's, they were a bigger ID. Also the earliest Z's used black covers on the headlight shell contained connectors. Dropped use starting in the Z1A, crowding apparently was a problem. Anyhoot, something to consider.
The following user(s) said Thank You: sf4t7, bound
Please Log in or Create an account to join the conversation.
- the don
-
- Offline
- User
-

Registered
- Posts: 7
- Thanks: 1
Re: Crusty Sheathing
24 Sep 2026 10:43
omg
am i in
crusty sheathing
i am don a newbie ( trying for god knows how long just my inept computer skills)
trying to sort my loom
am i in
crusty sheathing
i am don a newbie ( trying for god knows how long just my inept computer skills)
trying to sort my loom
Please Log in or Create an account to join the conversation.
- Street Fighter LTD
-
- Offline
- Moderator
-

Registered
- TURBO, Its Better to be Blown than Injected
- Posts: 5184
- Thanks: 2339
Re: Crusty Sheathing
24 Sep 2026 11:40
Don
Welcome to KZRider
Your next post MUST be a introduction in our New Members forum
Please read our rules and our about the site section
Dave
Site Moderator
Welcome to KZRider
Your next post MUST be a introduction in our New Members forum
Please read our rules and our about the site section
Dave
Site Moderator
Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn
Please Log in or Create an account to join the conversation.
- asphalt900
-
Topic Author
- Offline
- Sustaining Member
-

Registered
- Posts: 1953
- Thanks: 1313
Re: Crusty Sheathing
24 Sep 2026 13:52
Doc or Teflon Don ha. Do Your introduction as stated/required and then..lets get Your crap done!! Before i went out to mow, finished wrapping this 74/75 main harness. Had been lingering in a tub for several years. Anyhoot, done now. Always start wrapping from the rear and work your way foreword towards the
front sheath. Just like they did it originally. Keeps tape from unravelling. Sometimes the "tag" is salvageable, sometimes it's blown away and missing?
The following user(s) said Thank You: Mcdroid, Street Fighter LTD
Please Log in or Create an account to join the conversation.
- z250b1
-
- Offline
- User
-

Registered
- Posts: 69
- Thanks: 16
Re: Crusty Sheathing
06 Oct 2026 14:46
Hey, nice work.
For what its worth, when i did my harness i came across this site. It has oem thin walled high amp wires and they even have multi pin and bullet connectors. Good to bookmark just in case.
www.vehiclewiringproducts.co.uk/products...riant=52425513959760
For what its worth, when i did my harness i came across this site. It has oem thin walled high amp wires and they even have multi pin and bullet connectors. Good to bookmark just in case.
www.vehiclewiringproducts.co.uk/products...riant=52425513959760
Please Log in or Create an account to join the conversation.
- Wookie58
-
- Offline
- Moderator
-

Registered
- Posts: 6878
- Thanks: 4330
Re: Crusty Sheathing
07 Oct 2026 01:20
I would add when taping looms, do the "branches" first (this way when you tape the main section it ties in the ends of the tape on the branches) hold one end of the loom in a vice so you can pull it straight while taping and make your tape turns approx 45 degrees to the loom with about 30% overlap on each turn. Just the way I prefer to do it
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/forum/faq-wiki/616810-electr...-fault-finding-guide
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/forum/faq-wiki/616810-electr...-fault-finding-guide
The following user(s) said Thank You: sf4t7
Please Log in or Create an account to join the conversation.
- rickysnicker
-
- Offline
- User
-

Registered
- Posts: 100
- Thanks: 32
Re: Crusty Sheathing
07 Oct 2026 07:06
For what it's worth, I use Tesa tape instead of the black vinyl stuff. It sticks better. You did a nice job on your loom.
Please Log in or Create an account to join the conversation.
Moderators: Street Fighter LTD
