IC igniter
- TexasKZ
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IC igniter
15 Jun 2026 10:27
DISCLAIMER: My understanding of KZ electrical systems is simplistic at best. Also, I do not want to derail the thread that triggered this confusion in my little brain.
In a thread started by Maxbou92, some posts have been made suggesting that a weak IC igniter can cause weak spark at the spark plugs. I thought the igniter was little more than a sexy, non-mechanical (integrated circuit) relay that controls the ground leg of the coil wiring. In other words, the igniter does not put out any electrical power of its own, it merely completes the ground or interrupts it. Soooo, the strength of the spark at each plug is controlled by the design and health of each coil and any resistance downstream from there.
Would somebody be willing to enlighten me about this?
In a thread started by Maxbou92, some posts have been made suggesting that a weak IC igniter can cause weak spark at the spark plugs. I thought the igniter was little more than a sexy, non-mechanical (integrated circuit) relay that controls the ground leg of the coil wiring. In other words, the igniter does not put out any electrical power of its own, it merely completes the ground or interrupts it. Soooo, the strength of the spark at each plug is controlled by the design and health of each coil and any resistance downstream from there.
Would somebody be willing to enlighten me about this?
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
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- Wookie58
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Re: IC igniter
15 Jun 2026 13:14
If the igniter doesn't "cleanly" break the ground to the coil you would get a weaker discharge on the secondary winding (HT) I suspect to cause a rich mixture it would need to be intermittently miss-firing
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/forum/faq-wiki/616810-electr...-fault-finding-guide
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/forum/faq-wiki/616810-electr...-fault-finding-guide
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- ckahleer
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Re: IC igniter
15 Jun 2026 13:56Now you make me feel guilty. I did just that.I do not want to derail the thread that triggered this confusion in my little brain.
1997 ZL600
94 KE100
82 KZ305
74 TC185
94 KE100
82 KZ305
74 TC185
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- TexasKZ
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Re: IC igniter
15 Jun 2026 18:00May a thousand sand fleas infest your under shorts.Now you make me feel guilty. I did just that.I do not want to derail the thread that triggered this confusion in my little brain.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
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- F64
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Re: IC igniter
16 Jun 2026 07:29 - 16 Jun 2026 07:55
it sounds possible to blame the IC, but it may be more of an issue of fouled plugs being the culprit.
They could run a hotter plug if they were uniformly rich across their fuel circuits. The hotter plug would keep the plugs clean, but if there was a lean circuit somewhere in there.. pre-ignition may be an issue.
I want to say CDi's have the ability to fire fouled plugs better but that would be a band aid approach to getting to Air/fuel mixture correct.
I would solve for the fueling issue then look at ignition.
Plug chop fun or 4 widebands.
What is also fun is the individual cylinders are interacting with each other through reflected waves in the exhaust. So a rich mixture in one cylinder may affect the fresh charge of another cylinder.
A cheaper way to 4 widebands is Alan's site.
www.14point7.com
I run 2 at the same time when i suspect problems with fueling.
They could run a hotter plug if they were uniformly rich across their fuel circuits. The hotter plug would keep the plugs clean, but if there was a lean circuit somewhere in there.. pre-ignition may be an issue.
I want to say CDi's have the ability to fire fouled plugs better but that would be a band aid approach to getting to Air/fuel mixture correct.
I would solve for the fueling issue then look at ignition.
Plug chop fun or 4 widebands.
What is also fun is the individual cylinders are interacting with each other through reflected waves in the exhaust. So a rich mixture in one cylinder may affect the fresh charge of another cylinder.
A cheaper way to 4 widebands is Alan's site.
www.14point7.com
I run 2 at the same time when i suspect problems with fueling.
81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY
Last edit: 16 Jun 2026 07:55 by F64.
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- TexasKZ
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Re: IC igniter
16 Jun 2026 07:41What would cause the break to be messy? ( I suppose my underlying question is how is the thing supposed to work and what could go wrong?)If the igniter doesn't "cleanly" break the ground to the coil you would get a weaker discharge on the secondary winding (HT)
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
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- Wookie58
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Re: IC igniter
16 Jun 2026 07:51It's only theoretical (generally these type of devices work or they don't) but an intermittent short due to a failing component on the trigger circuit could mean the coil still had a "partial " ground (think about dirty or corroded points or a bad condenser that doesn't fully "break" the ground) I suspect the scenario is rare but injected mentioned experience of igniter related issuesWhat would cause the break to be messy? ( I suppose my underlying question is how is the thing supposed to work and what could go wrong?)If the igniter doesn't "cleanly" break the ground to the coil you would get a weaker discharge on the secondary winding (HT)
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/forum/faq-wiki/616810-electr...-fault-finding-guide
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/forum/faq-wiki/616810-electr...-fault-finding-guide
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- Wookie58
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Re: IC igniter
16 Jun 2026 08:00I don't want to be pedantic but for clarity these bikes don't run "CDI" but more like "TCI" - True CDI has a constant ground to the coils and at the appropriate time a capacitor in the ignition module discharges a momentary pulse of between 250 and 600v into the coil primary. These systems generally run very low resistance coils (typically 0.3.-0.5ohms)it sounds possible to blame the IC, but it may be more of an issue of fouled plugs being the culprit.
I want to say CDi's have the ability to fire fouled plugs better but that would be a band aid approach to getting to Air/fuel mixture correct.
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/forum/faq-wiki/616810-electr...-fault-finding-guide
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/forum/faq-wiki/616810-electr...-fault-finding-guide
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- TexasKZ
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Re: IC igniter
16 Jun 2026 08:09Somewhere in a deep, dark, dusty corner of my brain lives a dim memory of Kawasaki using a CDI system on the early H1 triples that proved so problematic that the factory went back to a points system.I don't want to be pedantic but for clarity these bikes don't run "CDI" but more like "TCI" - True CDI has a constant ground to the coils and at the appropriate time a capacitor in the ignition module discharges a momentary pulse of between 250 and 600v into the coil primary. These systems generally run very low resistance coils (typically 0.3.-0.5ohms)it sounds possible to blame the IC, but it may be more of an issue of fouled plugs being the culprit.
I want to say CDi's have the ability to fire fouled plugs better but that would be a band aid approach to getting to Air/fuel mixture correct.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/forum/11-projects/620336...amateur-build-thread
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- F64
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Re: IC igniter
16 Jun 2026 09:12 - 16 Jun 2026 11:31
Yeah, the CDi would be an aftermarket unit.
I hooked up a12v dc CDi to my Kz440 years ago but i couldn't easily disconnect my mechanical advance so i took the cdi off. The CDi had a built-in advance curve.
It was a dc unit for a scooter. The bike seemed more angry but the ignition could have been overly advanced.
I hooked up a12v dc CDi to my Kz440 years ago but i couldn't easily disconnect my mechanical advance so i took the cdi off. The CDi had a built-in advance curve.
It was a dc unit for a scooter. The bike seemed more angry but the ignition could have been overly advanced.
81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY
Last edit: 16 Jun 2026 11:31 by F64.
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- jwfels
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Re: IC igniter
16 Jun 2026 16:46
Had a 71 H1 triple, cdi ignition, surface gap plugs, and other the over revving the alternator, kills the rotor, never had a problem, using the electronic system from 83/84 in both bikes now, electronic advance, probably not cdi, fuji ignitor bt. works well thx
Z1A AND 81 650
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