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handlebar wiring in - out - side ? 1977 ltd 15 Jun 2024 10:14 #900756

  • Fox
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Hello,

can someone confirme me :
the handlebar wiring on a kz1000 ltd 1977 go outside the handlebar.
The handlebar wiring on a kz1000 ltd 1978 go inside the handlebar.

Thank you
 
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD

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handlebar wiring in - out - side ? 1977 ltd 15 Jun 2024 10:57 #900757

  • Mikaw
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Referencing the parts catalog I have (see photo) they both use the same bars and internal wiring. This parts catalog covers the B1-B2 bikes. The way it’s laid out is, if there is a difference between the models​​​​​, for example the carbs then there is two separate breakdown diagrams. If the models use the same parts only one breakdown is shown. I only find one page referencing the controls and bars. 

 
1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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handlebar wiring in - out - side ? 1977 ltd 15 Jun 2024 19:55 #900777

  • hardrockminer
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Look at your handlebars.  Is there a hole for the wires?

I'm going on memory but I think my 1980 KZ1000 LTD is outside wiring.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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handlebar wiring in - out - side ? 1977 ltd 16 Jun 2024 19:01 #900838

  • Kelly E
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My 77' KZ 1000 LTD came with internal wiring. My uncle never changed the bars.
The Rust Bros. Garage Collection
1974 Honda CB 550 K0
1975 Honda CB 400F Super Sport
1977 Kawasaki KZ 1000 LTD
1980 Suzuki GS 1100E
1981 Suzuki GS 1100E
1982 Honda CB 900F Super Sport
1983 Honda CB 1100F
1984 Honda Sabre 700
1984 Honda Interceptor 1000
1994 Kawasaki ZG 1000 Concours
And more
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handlebar wiring in - out - side ? 1977 ltd 17 Jun 2024 07:27 #900861

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78 LTD have internal wiring 
But pulling the wires thru new bars  takes a magician 
 

Original owner 78 1000 LTD
Mr Turbo Race Kit, MTC 1075 Turbo pistons by PitStop Performance , Falicon Ultra Lite Super Crank, APE everything. Les Holt @ PDM's Billet Goodies . Frame by Chuck Kurzawa @ Logghe Chassis . Deep sump 5qt oil pan. RIP Bill Hahn
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handlebar wiring in - out - side ? 1977 ltd 17 Jun 2024 07:31 #900863

  • hardrockminer
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I did a 650 one wire at a time.  I used a lead wire taped to the actual bike wire.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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handlebar wiring in - out - side ? 1977 ltd 17 Jun 2024 07:34 #900864

  • Wookie58
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I find MIG wire from my welder works pretty good for fishing cables and hoses (flexible enough to turn the bends but stiff enough to be able to give it a "shove")
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handlebar wiring in - out - side ? 1977 ltd 17 Jun 2024 13:30 #900901

  • hardrockminer
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I finally got a chance to check my LTD and the control wiring is outside the bars.  There are actually two per side.  One is for the control and the other is for the bar mounted signal light.

I bought this bike in 2014 or 15 for $750 from a guy who used it as a spare parts bike.  I rebuilt it and now that I think about it I may have put new bars on it.  Unfortunately I've deleted all my old photos of when I bought it.

Nowadays the bike has a '78 head, a Z1 air intake and a set of KZ900 carbs.  Runs well but it's been sleeping for the last two summers while I ride my Goldwing with a sidecar to carry our dogs around.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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handlebar wiring in - out - side ? 1977 ltd 17 Jun 2024 14:55 #900903

  • Mikaw
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HRM, you should have 3 visible harness/wires on the LH side. 1-hand control, 2- bar mounted signal, 3-clutch interlock. 
1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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handlebar wiring in - out - side ? 1977 ltd 18 Jun 2024 18:26 #900953

  • hardrockminer
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I'll check but I don't. think I have a clutch interlock.  Damn!  Wish I hadn't deleted my old photos!

Edited to add that I checked Partzilla and it appears 77/78 was internal wiring but 79/80 was external for some reason.  77/78 have a beefed up section in the center of the bars and the controls are all individual wires, but 79/80 doesn't have the beefed up section and the left control looks to have a plug.
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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Last edit: by hardrockminer.

handlebar wiring in - out - side ? 1977 ltd 22 Jun 2024 00:55 #901101

  • Fox
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Hello so for some peoples they are inside or outside.
I have here 2 kz1000.
One 77 ltd and one 78 ltd. I have 2 ltd handlebars and one is factory drilled on the center. The other one is not...
They are supposed to be oem handlebars for those bikes...
1978 KZ1000-B2 LTD
1977 kz1000-B1 LTD

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handlebar wiring in - out - side ? 1977 ltd 22 Jun 2024 01:36 #901102

  • Wookie58
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The topic of "model year" vs "registration year" has come up many times. If your 78 was built after July 1978 it will be a 79 model year   vehicle manufacturers set up for the next model year during summer shut down.

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