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Positive battery terminal/starter relay?
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Positive battery terminal/starter relay? 03 Oct 2023 11:37 #890032

  • Brmercado
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I replaced my positive battery terminal on what I believe is the starter relay and can’t remember the order of these connections...
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Positive battery terminal/starter relay? 03 Oct 2023 13:14 #890035

  • gd4now
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  • Denco where did you go?
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It would help us to offer suggestions if you had mentioned what bike / model you are working on.  I might suggest you add it to the sig area.  I did take a look at other posts you made and in them you are working on a 81 440 D2. I have a wiring pic for a D1 but not a D2. I do not know if there are diff between the 2 years or not. 
But here it is.

This browser does not support PDFs. Please download the PDF to view it: Download PDF

1977 KZ650 B1
Pods and Denco header

This is my Z

OLD KAW OWNERS SMILE ALOT
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Positive battery terminal/starter relay? 03 Oct 2023 13:48 #890038

  • Originalretro
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What a pity you took pics after and not before pulling it to bits

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Positive battery terminal/starter relay? 03 Oct 2023 18:31 #890057

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The bike is an 81 kz440d1 ltd belt model. i don’t have much info about it as it doesn’t have a title. I’ll take any photo references you guys offer.

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Last edit: by Brmercado.

Positive battery terminal/starter relay? 03 Oct 2023 22:30 #890062

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I tried to download the pdf and it read me an error message, is there any way I could use a voltage tester or multimeter?

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Positive battery terminal/starter relay? 04 Oct 2023 05:12 #890073

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The KZ400.com site has the factory service manual. click the "here" on the right. you'll know what I'm talking about when you get there.
I just now downloaded it, so the link does work.

Warning: do not go into the forums there as doing so may harm your computer >> malware or whatever.

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Positive battery terminal/starter relay? 04 Oct 2023 08:03 #890085

  • gd4now
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Here is a non pdf version of the same file
1977 KZ650 B1
Pods and Denco header

This is my Z

OLD KAW OWNERS SMILE ALOT
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Positive battery terminal/starter relay? 04 Oct 2023 13:36 #890094

  • Brmercado
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Thanks a lot. I think I got it, unless the open ended side of the connector is what’s in the diagram. I have the rectifier connection on bottom and the ignition connection on top, I’m going to try and solder the frayed wire as well.
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Positive battery terminal/starter relay? 04 Oct 2023 15:56 #890100

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Keep in mind that the wiring diag is for a D1 and you have a D2. There may well be differences between the 2 years I do not know.
1977 KZ650 B1
Pods and Denco header

This is my Z

OLD KAW OWNERS SMILE ALOT

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Positive battery terminal/starter relay? 04 Oct 2023 21:38 #890106

  • Brmercado
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I have no idea, I’ll see when I get my battery and ignition. Both terminals are replaced and from different models that I soldered to old terminal pieces. I’ll keep posted

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