81 KZ1000J

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20 Aug 2022 12:07 #872548 by Zubes21
81 KZ1000J was created by Zubes21
Hi all, I have an ‘81 KZ1000J with Dyna ignition. I have a weird problem this year . My battery has been load tested and is good. When I put in bike and try to start it, it turns over for a bit (bike is typically hard starting at beginning of year) and then all of a sudden I lose all power. Bike goes dark. Nothing no power. Could this be a starter relay? Fuses are good. Or could it be a bad starter?  Thanks in advance for any ideas.

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20 Aug 2022 12:24 #872550 by F64
Replied by F64 on topic 81 KZ1000J
Sounds like, and this is a very rough guess, like a loose connection(s).

Tighten both your battery connections.
Follow the the main ground from the battery. Tighten where it goes to the frame.
Follow the thick positive cable to the starter solenoid. Tighten those connections. Be careful not to touch ground while you are tightening those connections.

If this doesn't fix your issue then we can do some testing with a voltmeter.
 

81-KZ440-D2.
Louis Dudzik's GM HEI ignitor conversion installed 2015 s3.amazonaws.com/gpzweb/Ignition/GPZgmHEImod.html
Motogadget m-unit blue installed 2017.
LIC, NY

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20 Aug 2022 13:11 #872552 by Zubes21
Replied by Zubes21 on topic 81 KZ1000J
I think you were right . Loose +connection - which is very odd. However I also think I have a timing issue. 

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  • Scirocco
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20 Aug 2022 15:28 - 20 Aug 2022 15:30 #872560 by Scirocco
Replied by Scirocco on topic 81 KZ1000J
Battery load testing says nothing. A weak battery can show fully loaded volts on a battery tender but failed and drop the voltage down to zero under heavy load ampere consumtion like e-start!
Last edit: 20 Aug 2022 15:30 by Scirocco.

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20 Aug 2022 19:14 #872579 by TexasKZ
Replied by TexasKZ on topic 81 KZ1000J
Load testing puts a heavy load on the battery, similar to starting.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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  • DOHC
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20 Aug 2022 19:45 #872582 by DOHC
Replied by DOHC on topic 81 KZ1000J

 and then all of a sudden I lose all power. Bike goes dark. Nothing no power. 

You say the bike goes dark?  That is, you have no lights on the dash, no headlight, nothing?  And then what?  Does it come back?  Is there any way you can get the dash lights to come back on?  Do you have to remove the battery?  Do you have to charge the battery?

I think the answer to these questions will help, but my first guess is that you have a bad ground connection.

'78 Z1-R in blue , '78 Z1-R in black, '78 Z1-R in pieces
My dad's '74 Z1
'00 ZRX1100

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  • Scirocco
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21 Aug 2022 00:50 #872584 by Scirocco
Replied by Scirocco on topic 81 KZ1000J

Load testing puts a heavy load on the battery, similar to starting.
Thanks TexasKZ, i have miss that point.

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