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1982 KZ1000 Starter/Starter Clutch Noise?
- mjudge
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01 May 2021 13:51 #847835
by mjudge
1982 KZ1000 Starter/Starter Clutch Noise? was created by mjudge
Hi all. My 82 KZ1000 is hard to starter after a few weeks of sitting, but it will start eventually. However the noise the starter or starter clutch (or something else?) is driving me nuts. Video attached.
I has a reputable starter company test it and told me the starter was good. So I replaced the rollers and springs in the starter clutch, but the same noise is there. Any ideas/suggestions? I may take the starter apart and clean the innards.
Thanks for your help.
Mike
I has a reputable starter company test it and told me the starter was good. So I replaced the rollers and springs in the starter clutch, but the same noise is there. Any ideas/suggestions? I may take the starter apart and clean the innards.
Thanks for your help.
Mike
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01 May 2021 16:51 #847848
by mjudge
Replied by mjudge on topic 1982 KZ1000 Starter/Starter Clutch Noise?
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01 May 2021 18:55 #847850
by krazee1
Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)
Replied by krazee1 on topic 1982 KZ1000 Starter/Starter Clutch Noise?
No need to tear your starter motor apart, sounds to me like a backlash issue between the starter motor and idler gear. Inspect the teeth, you may be able to improve it with some oilstone work. The way it turns over it almost sounds like there is low compression on a cylinder or two?
Mike
Mike
Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)
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- mjudge
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02 May 2021 08:55 #847871
by mjudge
Replied by mjudge on topic 1982 KZ1000 Starter/Starter Clutch Noise?
Thanks Mike. I'll get it apart and check the teeth. If the compression was low, wouldn't I feel a significant loss of power (I don't)?
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03 May 2021 14:58 #847942
by mjudge
Replied by mjudge on topic 1982 KZ1000 Starter/Starter Clutch Noise?
OK, I opened it up again, and I have a feeling the pin that holds the idler gear in place wasn't fully seated. I made sure the gears were meshing and they seemed OK, but I may swap out the one that's in there with one I have laying around because the sound is still there, but it seems better.
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