81 kz440 aftermarket ignition switch

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19 Nov 2020 21:52 #838651 by Tamug92
81 kz440 aftermarket ignition switch was created by Tamug92
Purchased a generic ign switch to replace bad one on a 81kz440. I'm sure many have done similar but I can't figure out what connections f to make from new to old wires. Different colors. Pics attached. First pic is stock wires. 2nd pic is new switch wires. Thanks
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20 Nov 2020 06:16 #838657 by TexasKZ
Replied by TexasKZ on topic 81 kz440 aftermarket ignition switch
If I were in that position, I would get out a factory wiring diagram, which you can find here -
www.kzrider.com/modules/ServiceManuals/kz440.pdf

Then I would get out the instructions that came with the switch and look on the bottom of the switch for embossed markings that indicate the function of the various wires, and begin matching that way.
If the switch came with no instructions and is not marked, then I reckon you will get to spend some quality time with your favorite Ohm meter.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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20 Nov 2020 06:35 - 20 Nov 2020 06:36 #838659 by martin_csr
Replied by martin_csr on topic 81 kz440 aftermarket ignition switch
You might be able to find a youtube video for the ignition switch you got, whatever it is.
Often times the made in china junk doesn't have instructions or they're incomprehensible.
Last edit: 20 Nov 2020 06:36 by martin_csr.

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