Kz550h headlight assembly removal

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14 Jun 2018 06:42 #785138 by blackumi
Kz550h headlight assembly removal was created by blackumi
Hey all, idk if this qualifies for this section .

I'm trying to disassemble the headlight assembly but I can't get the front mounting/trim bezels out.

I removed the bottom two screws the ones at an angle, removed the side to side adjustment screw, and I was able to flex open the bottom to remove the screw in the middle on the headlight silver trim ring.

What else is there? It feels like there's a screw inside at the top of the assembly but idk how to get to it.

Trying not to break anything lol, thanks in advance

1983 GPZ 550
1986 Toyota Corolla AE86

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14 Jun 2018 07:21 #785144 by blackumi
Replied by blackumi on topic Kz550h headlight assembly removal
Also I read the manual and parts fiche. Looks like there's a screw up top.

The manual says to just flip the outer ring up but it feels like it's gonna snap.

1983 GPZ 550
1986 Toyota Corolla AE86

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14 Jun 2018 07:30 - 14 Jun 2018 07:34 #785145 by martin_csr
Replied by martin_csr on topic Kz550h headlight assembly removal
never mind. my mistake. yours is different.

maybe try looking at eebbaayy photos to see what's what. assuming there are 550H headlight components listed.
Last edit: 14 Jun 2018 07:34 by martin_csr.
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14 Jun 2018 07:38 #785147 by blackumi
Replied by blackumi on topic Kz550h headlight assembly removal

martin_csr wrote: never mind. my mistake. yours is different.

maybe try looking at eebbaayy photos to see what's what. assuming there are 550H headlight components listed.


Yeah I'll give that a shot. I took a quick look and found entire assemblies for sale but didn't try to search for pieces.

Thanks! Anyone with any info/suggestions feel free to chime in

1983 GPZ 550
1986 Toyota Corolla AE86

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14 Jun 2018 08:01 - 14 Jun 2018 08:12 #785149 by blackumi
Replied by blackumi on topic Kz550h headlight assembly removal




So this is what I have, same part number according to the fiche.

Looks like there's those two tabs on top with a screw in the middle. Seems kinda redundant to me lol, so I guess I'll just try to flip it up and if it breaks it breaks.

Still open to advice, sorry I keep double posting lol.

1983 GPZ 550
1986 Toyota Corolla AE86
Last edit: 14 Jun 2018 08:12 by blackumi. Reason: Added 2nd pic

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  • CoreyClough
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15 Jun 2018 04:09 - 15 Jun 2018 04:15 #785191 by CoreyClough
Replied by CoreyClough on topic Kz550h headlight assembly removal
Kawasaki.com on the exploded view diagram. Not the same part number as my 1984-1985 A Model, but very close. Here is the H Model:

'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp
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Last edit: 15 Jun 2018 04:15 by CoreyClough.
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15 Jun 2018 05:49 #785193 by blackumi
Replied by blackumi on topic Kz550h headlight assembly removal
Yeah that was the first thing I did, mentioned that in the original post haha. But no worries, thank you anyways :)

I ended I'm getting the damn thing off. After all the flexing and twisting it wouldn't budge, so I went inside. When I came back out, it had literally.fallen out n it's own lol.

Looks like it just sits there but mine was stuck from never being apart haha.

Thank you everyone

1983 GPZ 550
1986 Toyota Corolla AE86

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15 Jun 2018 07:41 - 15 Jun 2018 07:43 #785201 by CoreyClough
Replied by CoreyClough on topic Kz550h headlight assembly removal
Glad you got it figured out. I was going to add some pictures of my headlight, but no need to now.

While you have it out, I'd highly recommend adding an HID System. 55w Hi/Lo, and use the 5000 bulb, for the closest to white. The 6000 bulb has some blue tint to it, and is not brighter. See and be seen like never before. Plugs into your existing harness, and has a power, and ground.
Top on my mod list.
www.ddmtuning.com/Products/HIDBIKESINGLEHILO


'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp
Attachments:
Last edit: 15 Jun 2018 07:43 by CoreyClough.
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15 Jun 2018 11:18 #785206 by blackumi
Replied by blackumi on topic Kz550h headlight assembly removal
Yup that's actually my plan haha. Ddm makes great hid kits too

How do you feel about LED bulbs?

1983 GPZ 550
1986 Toyota Corolla AE86

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17 Jun 2018 06:48 #785312 by CoreyClough
Replied by CoreyClough on topic Kz550h headlight assembly removal
I'd love to change my stock brake and turn indicator lights to LED Bulbs, just haven't done it yet.

'85 GPz550(ZX550-A2)

GPz550 Base Manual --> tinyurl.com/ze5b3qo
GPz550 Supplement Manual --> tinyurl.com/h34d2o6
GPz550.com --> www.nwsca.com/scripts/gpz_forum_2005/default.asp
First Race Win GPz550 --> tinyurl.com/o5y3ftp

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