KZ650 Not Charging / Help

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26 Aug 2017 12:52 #769815 by mrmach5
KZ650 Not Charging / Help was created by mrmach5
I recently acquired a 1977 KZ650 in beautiful condition to replace the one I bought new in 77 that I sold a couple years later to get married (mistake should have kept the bike and lost the wife, one of only a couple bad decisions in my life).
This bike looks , and runs outstanding, a pleasure to ride. A couple days ago went to fire it up and the battery was dead. Charged to full charge, and cranked right up no worries, until I decided to hook up a volt gauge, and only 12..2 volts,,,, battery voltage so not charging.
RPM made no difference, just not charging.
Any advise on where to start to trouble shoot this issue. Any help would be appreciated!

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26 Aug 2017 13:01 - 26 Aug 2017 13:03 #769819 by 650ed
Replied by 650ed on topic KZ650 Not Charging / Help
Easy task. Just follow the troubleshooting and repair instructions in the 1977 KZ650 Kawasaki Service Manual. Do NOT use later manuals since the 1977 charging system is different than all other years. Check the rectifier first; then the regulator; they seem to fail in that order. You should buy the manual since that makes all tasks easier, but until you do use the one KZRIDER provides at:

www.kzrider.com/modules/ServiceManuals/K...Service%20Manual.pdf

Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 26 Aug 2017 13:03 by 650ed.

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27 Aug 2017 06:16 #769861 by mrmach5
Replied by mrmach5 on topic KZ650 Not Charging / Help
Thank you,, I will study up on the system then run some tests.

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20 Sep 2017 08:19 #771295 by mrmach5
Replied by mrmach5 on topic KZ650 Not Charging / Help
Tested the Stators and all good, so replaced the Rectifier- Regulator with a unit from Oregon Motorcycle parts, and now charging at correct levels.
Thanks !!!!!

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20 Sep 2017 11:23 #771301 by 650ed
Replied by 650ed on topic KZ650 Not Charging / Help
I'm glad to see it's working again! Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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