Intermittant starter issue

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06 Jun 2017 08:51 #763719 by Setton
Intermittant starter issue was created by Setton
Several times in the past month I've tried to start the bike up and I just get a single click sound from the solenoid and no turning of the starter motor.

Both times have been in the rain. I just replaced the starter motor with one that was restored to like new condition back in February... I'm starting to wonder if maybe I have a wiring issue going to the starter. The reason I wonder that is because I don't try to do ANYTHING to get the starter to turn other than just wait a few seconds and try again, and when it turns, it does so with no issues, nice healthy sound. I even took it apart last week and it was clean as a whistle save for the proper amount of grease, and only where the grease should be.

KZs I own
1982 KZ750-H3 LTD (frame's bent, no longer rideable, RIP)
1982 KZ1100 LTD Shaft (thought it was a Spectre)
1988 KZ1000 Police
1989 KZ1000 Police (basket case)
2002 KZ1000 Police

Non-KZs:
1983 Hondamatic 450
2001 Honda Rebel


I don't understand soup. Put a flower on my nose.

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06 Jun 2017 16:55 #763746 by TexasKZ
Replied by TexasKZ on topic Intermittant starter issue
Could be getting water in the starter button switch, or some of that old solder in there may be giving up.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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06 Jun 2017 21:41 #763781 by Setton
Replied by Setton on topic Intermittant starter issue

TexasKZ wrote: Could be getting water in the starter button switch, or some of that old solder in there may be giving up.


Then why am I hearing the solenoid clicking?

To be fair though, I have been wanting to replace the hand controls for a while... I just haven't because everything seems to work and they're stock.

KZs I own
1982 KZ750-H3 LTD (frame's bent, no longer rideable, RIP)
1982 KZ1100 LTD Shaft (thought it was a Spectre)
1988 KZ1000 Police
1989 KZ1000 Police (basket case)
2002 KZ1000 Police

Non-KZs:
1983 Hondamatic 450
2001 Honda Rebel


I don't understand soup. Put a flower on my nose.

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07 Jun 2017 00:01 - 07 Jun 2017 00:02 #763787 by SmokyOwl
Replied by SmokyOwl on topic Intermittant starter issue
Maybe it's the relay? When my starter made that "click" sound my brushes were shredded and a simple replacement starter solved it. Since your starter is fine, I'm thinking relay.

Edit: also could be water leaking into the starter? maybe replace your starter cover gasket?

1982 Kawasaki KZ1100 A2, Shaft

Never trade the thrill of living for the safety of existance.
Last edit: 07 Jun 2017 00:02 by SmokyOwl.

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07 Jun 2017 08:56 - 07 Jun 2017 08:57 #763826 by loudhvx
Replied by loudhvx on topic Intermittant starter issue
]I occasionally find a dead spider in the start button assembly. If I wiggle the button it'll start. But since you hear a click, you are correct that you should probably look into a new solenoid. Most generic ones should work, and they are cheap.
Last edit: 07 Jun 2017 08:57 by loudhvx.

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