Cheap Spark Plug Wire Splice ?
- Patton
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Re: Cheap Spark Plug Wire Splice ?
02 Jul 2016 20:25kzdcw wrote: I know it's probably just a batch job, but my #4 spark plug wire on my 77' KZ1000A is a little short in length. Even routing it the shortest way to the new angled spark plug cap I have, the wire just allows the cap to screw into it. Not banjo string tight but hardly any play with the wire.
A cheap and easy way to repair this I think, would be using a short sharpened finishing nail and driving one side into the stock wire leaving the coil about an inch from the coil. Then attach a new section of solid core copper wire to other side of the finishing nail in the additional length that I need. Then use some shrink wrap to insulate the joining wire ends.
Good idea or Bad idea ?![]()
Or is using the NGK spark plug wire splice better ?
Upon completion of the shrink-wrapping, could test for high tension voltage leakage through the splice by gripping the shrink-wrap with naked fingers where the wires join and revving the engine to say 4000-5000 rpm.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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- SWest
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Re: Cheap Spark Plug Wire Splice ?
02 Jul 2016 20:28
SHOCKING. :woohoo:
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- kzdcw
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Re: Cheap Spark Plug Wire Splice ?
03 Jul 2016 09:12 - 03 Jul 2016 09:13
Steve, As well as fixing my Fuel Petcock, I also switched coil positions and wired correctly. Spark plug wire that originally a little tight at #4 is fine in length with the 2 inside cylinders. Problem solved

77' KZ1000A
Last edit: 03 Jul 2016 09:13 by kzdcw.
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- SWest
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Re: Cheap Spark Plug Wire Splice ?
03 Jul 2016 11:42
Good to hear. 
Steve

Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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