82 GPZ750 clutch interlock plug in location

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10 Jul 2014 07:53 #639558 by woodman
Could someone tell me if the plug in for the clutch interlock is inside the head light shell. I rebuilt the carbs & put the tank on and I have nothing at the starter button. The battery is good, I can jump the solenoid and the engine turns over prefect. People have suggested that I may have unplugged this putting tank back on. Someone said the plug was under the rubber where the tank goes on. if its there I sure cant find it

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10 Jul 2014 08:44 - 10 Jul 2014 08:47 #639566 by OnkelB
Replied by OnkelB on topic 82 GPZ750 clutch interlock plug in location
Yeah, that was me assuming :blush: Turns out on your bike the clutch interlock switch connects through one of the multiplugs coming down from the left switchgear (see pic below) - on my bikes they plug in separately (or used to do before I deleted the switches). Sorry for the confusion, guess you can disregard that bit of advice...


77 KZ 650 B1, 82 GPz 1100 B2.
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Last edit: 10 Jul 2014 08:47 by OnkelB.

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10 Jul 2014 09:56 #639574 by MFolks
Replied by MFolks on topic 82 GPZ750 clutch interlock plug in location
Trace back from the interlock switch, the wire, or small cable. It may go into the headlight housing, and it's usually BLACK wires, that connect to the main wire bundle.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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10 Jul 2014 10:44 #639581 by 650ed

MFolks wrote: Trace back from the interlock switch, the wire, or small cable. It may go into the headlight housing, and it's usually BLACK wires, that connect to the main wire bundle.


+1 Trace it from clutch lever. On the KZ650 it does not run into the headlight shell. It runs along the handlebars then between the gauge bracket and the forks then back under the tank where it connects to the main harness. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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10 Jul 2014 15:08 #639637 by woodman
Replied by woodman on topic 82 GPZ750 clutch interlock plug in location
I cant find anything unplugged any where. I took the tank off again to get a good look. The only other thing I did besides the carbs was hook the low battery water warning wire to a switched hot wire, I even tried unplugging that, Fuses are all good, battery is good, I can jump the solenoid & the bike turns over, Im stumped. Ill get on it again as soon as I get back from the Alaska trip, Thanks for the help, keep the ideas coming

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10 Jul 2014 17:09 #639646 by MFolks
Replied by MFolks on topic 82 GPZ750 clutch interlock plug in location
It's possible, the interlock switch has failed. Most are sealed up, not allowing access to the electrical contacts. If a replacement can't be found, you might have to bypass the switch by splicing the wires together, but then, you'd have to remember to squeeze the clutch lever when starting(especially if the engine's in gear).

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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10 Jul 2014 18:27 #639651 by woodman
Replied by woodman on topic 82 GPZ750 clutch interlock plug in location
Should be able to strip the wires back & see if theres continuity with the clutch tied in with a zip tie then right ?. Just don't get why it worked before I did the carbs & now it dont

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10 Jul 2014 18:44 #639652 by MFolks
Replied by MFolks on topic 82 GPZ750 clutch interlock plug in location
If you have a mutimeter, test at the switch's connectors in OHMS, with the bike's ignition switch in the off position. Squeeze the clutch lever, and see if the meter indicates continuity, if no indication, possibly the switch has failed.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
The following user(s) said Thank You: woodman

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