My first bike need help starterproblems

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23 Feb 2013 06:24 #573675 by DJKz750twin
My first bike need help starterproblems was created by DJKz750twin
I got this bike for 500 bucks kz750 twin and I brought it home and fired it up to make sure it ran fine before I tore it down it took 3 kick and started right up but my electric start didnt work it just made a clicking noise what part would need replaced?

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23 Feb 2013 06:31 - 23 Feb 2013 06:32 #573676 by 0Z.Z1R Mk2
Replied by 0Z.Z1R Mk2 on topic My first bike need help starterproblems
Is the battery fully charged?
Could possibly be a faulty starter solenoid.

1976 KH 500 triple
1978 Z1R D1
1980 Z1R MK2
1983 Gpz750 turbo
2007 ZRX 1200r
1982 GSX 1000S Katana
1983 GSX 1000S Katana
Don't knock my turbo lag - it gives your naturally aspirated a chance..
Last edit: 23 Feb 2013 06:32 by 0Z.Z1R Mk2.

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23 Feb 2013 14:50 #573709 by MFolks
Replied by MFolks on topic My first bike need help starterproblems
Starter Solenoid/Motor Checkout Procedure

Some simple steps to determine what is working and what's not:

1.Fully charge and test the battery(most bike shops can load test the battery, and then use a floating ball hydrometer to check specific gravity in the charged cells).

2.Clean all battery terminals of corrosion.

3.Tighten all starting related connections(Positive RED(+) battery terminal, Negative BLACK(-)terminal) and from the terminal to the engine case. All connections must be clean and tight. If the cables feel “Crunchy” when flexed, they may have corrosion inside the insulation, requiring replacement.

4.Clean the cable from the starter solenoid to the starter motor.

5.Clean and check the "bullet connectors" going to the coil side of the starter solenoid.

6.Try again to start the bike, keep in mind some Kawasaki’s have a clutch interlock to prevent cranking the engine while it’s in gear, so the clutch lever must be squeezed.

7.If no luck, go to step #8

8.Wearing eye protection, bridge with pliers or a screwdriver the two heavy duty(large)terminals on the solenoid. If the bike cranks, your solenoid may be bad.

9. If the starter won’t turn over, one of several things has happened; The starter motor has seized due to brushes binding up, lack of lubrication in the bushings of the motor, the battery is weak , the engine has seized or it could be a combination of any of the above. A website for starter motors is:

A. www.psep.biz/store/mitsuba_starter_motors_page_2.htm

B. www.nationsautoelectric.com/Kawasaki.html

C. www.whitedogbikes.com/cat--Kawasaki-Star...-Starter-Motors.html

D. www.ricksmotorsportelectrics.com/starters.php

E. www.dbelectrical.com/

F. http://.www.nationsautoelectric.com/Kawasaki.html

G. http:// www.dbelectrical.com/


10.The dealer may want $$$ for a new solenoid, but take your old one along and visit the nearest riding lawn mower shop. They have solenoids for about $15 that with a little work will fit. Be aware that the new solenoid from the lawn mower shop may require a ground wire for it to work.

11. I’d recommend upgrading from the existing battery cables to at least 6 gauge welding cables.
They are available in two colors(RED and BLACK) have more flexibility due to being constructed with finer conductors, and will fit in tighter areas.

12. The welding cable is sold by the foot, so take careful measurements or bring your old cables along. Most battery shops might be able to supply the cable too, so call to find out. The battery shop should be able to crimp/swage on the end of the welding cable the terminal ends or lugs using either a dedicated crimping machine or a tool that looks like a bolt cutter that has special dies to terminate the cable.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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