Ignition Coil Primary And Secondary Wiring
Ignition coils on the 80’s Kz1000,Kz1100’s and Gpz1100’s are wired the same, that is as you sit on the bike, the LEFT ignition coil primary(small wires) are two wires, RED and BLACK. The secondary (or sparkplug wires) go to #1 and #4 sparkplugs(your primary wiring may be different).
Read carefully, as the 550’s, 650’s, 700’s & 750’s are backwards to what is listed for the bigger 4’s.
The cylinders are numbered left to right as you sit on the seat; #1,#2,#3, and #4.
For the RIGHT ignition coil, the primary wires, again are two wires, RED and GREEN, with the secondary going to #2 and #3.
The RED wire gets it’s voltage from the run/stop switch on the right handlebar switch pod. Your primary wiring may have a different color.
The BLACK and GREEN wires connect to the IC Igniter(if the bike has the Kawasaki supplied electronic ignition) it actually gives the coils their grounds to fire the sparkplugs. The RED wire is common to both ignition coils.
Primary(small wires) side of the coils will read between 1.8 to 3.0 ohms.
Secondary(sparkplug wire ports)side of the coil will read between 10.4K to 15.6K ohms. These ports are wired together, so it makes no difference which is used, as long as the correct coil to sparkplug configuration is followed.
The sparkplug caps should read 5K OHMS(5000), any higher, or a reading of infinity means new caps should be ordered. The heat and vibration can cause the resistor to fail, requiring cap replacement. When re-installing the old or new sparkplug caps, cut about ¼” off the sparkplug wires for a new un-corroded connection.
Never run supression sparkplug wires with sparkplug caps containing the 5000 ohm resistor, as now there will be two (2) resistances in the ignition coil’s secondary circuit, causing weak and intermittent spark.
To stress the ignition coils, take a hair dryer, heat the coils and see if the ohm readings change from cold to hot . If they do, it’s time to buy new coils.
Keep in mind, the wiring is reversed for the 550’s, 650‘s,700’s, and 750‘s, that is the RIGHT coil primary will be two wires, RED and BLACK with the secondary(sparkplugs) going to #1 and #4.
The LEFT coils primary wiring would be again two wires, RED and GREEN, with the secondary(sparkplugs) going to #2 and #3.
An indication of black and sooty sparkplugs may not mean a carb or carbs are in need of cleaning, but may mean the input voltage is low.
When checking the input voltage to the ignition coils, first have a fully charged battery, and the using a multimeter, set it up to measure VDC(Volts, Direct Current), range of 20.
Put the RED probe from the multimeter on the same terminal that either a RED wire or ones that’s RED with YELLOW stripe, and the BLACK probe on either a good frame/Earth ground or the battery Negative(-) terminal/post.
Depending on the motorcycles current draw( lighting, and other high amp needs) the reading might be 10 volts or more, but if the reading is down around 8 volts or less, this indicates a corrosion or wiring problem needs correcting to improve input voltage to the coils.
These engines have what is known as a “Wasted Spark” that is, a sparkplug will fire during an exhaust stroke. It does no damage and many other motorcycle engines have this design.
And:
Ignition Coils And Sparkplug Wire Choices
What came with the bike, were ignition coils that even when new were marginal, add years of cooking under the tank in the stop and go traffic, and the coils will probably fail when hot.
Replacement coils can be bought at
www.z1enterprises.com
I believe “Emgo” is the brand. They also carry the popular Dyna 2.2 and 3 ohm coils, along with replacement sparkplug wires.
Now, you have a choice on sparkplug wires:
1.Copper plug wires with no supression caps (the best choice, but will produce audio noise on Radio’s and TV’s). Not only do the copper core wires deliver better spark, they will also deliver a much longer lifespan - carbon core wires are prone to erratic spark delivery and early breakdown, & short lifespan.
2.Copper plug wires with supression caps (a built in 5000 ohm resistor, that can sometimes fail, like what came with the bike).
3.Copper plug wires with no supression caps, but using resistor plugs(the “R” in the plug number).
4.Supression plug wires with no supression caps.
NEVER use resistor plugs combined with supression caps along with supression plug wires, as now there will be two (2) sources of resistance in the secondary windings of the ignition coils, greatly reducing the spark energy.
Another choice is the Accel 3 ohm coils, with a similar, primary(small wire)electrical connection, using ring terminals as the Dyna ignition coils do. Whatever brand of coil you go with, make sure the primary wires will clear the mounting hardware, as the spacers come awfully close, possibly blowing a fuse. Some riders have replaced the metal spacers with non conductive Nylon spacers, reducing the chance of an electrical problem.
7mm sparkplug wires will fit the stock ignition coils(if they have replaceable wires, indicated by screw off caps on the coils with ridges). The sparkplug wires fit into a port with a brass ”Stinger” that goes into the sparkplug wire or lead(the Brit’s. Canadians, and other countries call the sparkplug wires (“High Tension Leads”).
way to high. 
