Replacing Handlebar Controls

  • Shuagrr
  • Shuagrr's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 2
  • Thanks: 0

Replacing Handlebar Controls

27 Sep 2012 16:06 - 27 Sep 2012 18:03
#551203
Hello,

I was wondering if someone could point me in the direction of replacement handlebar controls? I have a '83 KZ650 CSR, and recently replaced the handlebars. The new bars are shorter than the previous bars(apes), and the original controls and levers are cramped. So in essence I am looking for:

new (shorter) clutch lever and signal/horn/HB controls for the left side.

new brake lever, throttle/housing, and brake fluid container for the right side.

I also want to relocate the starter/kill switch. So not only will I need the part, but would also appreciate some suggestions for placement.

The plastic housing between the Speedo & Tach (HB/Neutral/Signals) is cracked and missing plastic, would item #03-0744 from Parts-N-More work as a replacement? Would the indicator lights work?

Cheers,
Shua
Good work ain't cheap. Cheap work ain't good.
-Norman Collins


1983 KZ650 CSR
Last edit: 27 Sep 2012 18:03 by Shuagrr.

Please Log in or Create an account to join the conversation.

  • mark1122
  • mark1122's Avatar
  • Offline
  • User
  • User
    Registered
  • Keep twisting it
  • Posts: 5359
  • Thanks: 109

Re: Replacing Handlebar Controls

27 Sep 2012 20:47
#551247
Shuagrr wrote: Hello,

I was wondering if someone could point me in the direction of replacement handlebar controls? I have a '83 KZ650 CSR, and recently replaced the handlebars. The new bars are shorter than the previous bars(apes), and the original controls and levers are cramped. So in essence I am looking for:

new (shorter) clutch lever and signal/horn/HB controls for the left side.

new brake lever, throttle/housing, and brake fluid container for the right side.

I also want to relocate the starter/kill switch. So not only will I need the part, but would also appreciate some suggestions for placement.

The plastic housing between the Speedo & Tach (HB/Neutral/Signals) is cracked and missing plastic, would item #03-0744 from Parts-N-More work as a replacement? Would the indicator lights work?

Cheers,
Shua

what do u mean by shorter. do u mean lower or the grip area is shorter?

amost any electic controls could be converted. but u would want a wiring diagram to sort out the new wires. some of the modern bikes have thinner controls that would help in the grip area, but u may need a custom throttle cable from motion pro.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
The following user(s) said Thank You: Shuagrr

Please Log in or Create an account to join the conversation.

  • Shuagrr
  • Shuagrr's Avatar Topic Author
  • Offline
  • User
  • User
    Registered
  • Posts: 2
  • Thanks: 0

Re: Replacing Handlebar Controls

28 Sep 2012 15:45 - 28 Sep 2012 15:47
#551406
what do u mean by shorter. do u mean lower or the grip area is shorter?

The grip area shorter. I have attached a image, it is somewhat hard to see but the lever sticks out. I am not sure if once I replace the left controls it will make a difference, but I am getting bar-end mirrors so I will be replacing the current mounting anyways.
Good work ain't cheap. Cheap work ain't good.
-Norman Collins


1983 KZ650 CSR

Attachments:

Last edit: 28 Sep 2012 15:47 by Shuagrr. Reason: attachment didn't work

Please Log in or Create an account to join the conversation.

  • mark1122
  • mark1122's Avatar
  • Offline
  • User
  • User
    Registered
  • Keep twisting it
  • Posts: 5359
  • Thanks: 109

Re: Replacing Handlebar Controls

28 Sep 2012 16:16
#551411
i'm just thinking out loud here.
most bikes should have the same amount of room for the controls. would it be cheaper and easier to look into a dif set of bars?

what type of bars r u using? can we see a pic of the bars on the bike?
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

Please Log in or Create an account to join the conversation.

Moderators: Street Fighter LTD
Powered by Kunena Forum