1980 kz1000 right handlebar switch

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21 Aug 2012 21:55 #543976 by 78craft
1980 kz1000 right handlebar switch was created by 78craft
Has anyone rebuild the starter button on one of these? My starter button fell out. I have the button and I also have a spring but I can not figure out how it goes back together. I am guessing the button portion is cracked as only a small portion of it has a lip.

Any ideas?

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21 Aug 2012 23:17 #543994 by pete greek1
Replied by pete greek1 on topic 1980 kz1000 right handlebar switch
get a new one from Z1 enterprize,... probably less than $45.00... then no more problems with that switch ....Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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21 Aug 2012 23:23 #543996 by MFolks
Replied by MFolks on topic 1980 kz1000 right handlebar switch
The switch is pretty simple, a spring for retraction when the button is released, & a phenolic or insulated part holding the electrical contacts, and that's it. When the start button is pushed, the contacts are made, sending the voltage/current to the pull in coil on the starter solenoid.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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21 Aug 2012 23:33 #543999 by pete greek1
Replied by pete greek1 on topic 1980 kz1000 right handlebar switch
you can try Mfolks suggestion first, its free, & it wont cost you a dime, if you see that there is a problem with the button being cracked, you can probably get a new one for the same price of a used one on flea bay

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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22 Aug 2012 01:19 #544016 by DiamondSkyBlue1000
Replied by DiamondSkyBlue1000 on topic 1980 kz1000 right handlebar switch

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22 Aug 2012 21:52 #544185 by 78craft
Replied by 78craft on topic 1980 kz1000 right handlebar switch
one would think that shoving just the button in to make contact would get it to turn over. It does nothing.....

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22 Aug 2012 21:58 #544190 by MFolks
Replied by MFolks on topic 1980 kz1000 right handlebar switch
Opened up the switch housing? Possibly a broken solder joint is causing the problem, as the older bikes are having failed or crumbled solder joints.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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23 Aug 2012 02:42 #544238 by fordtruck
Replied by fordtruck on topic 1980 kz1000 right handlebar switch
My button on my 77 did the same thing. I ordered just the button from Redline Cycles. It's kind of a pain to install it, but much cheaper than a whole switch assembly.

'77 KZ1000-MTC 1075 kit. Stage 1 port

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