Wire Sizes?

  • esion
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Wire Sizes?

15 Jul 2012 11:46
#536056
Okay, my wiring issues are becoming more and more apparent. I replaced by broken rectifier and shortly there after one of the bullet connections on a positive lead terminal literally melted. I am thinking something is wrong with the wiring and I would love to just redo the entire thing.

Does anyone know the breakdown of the wiring sizes for a 1976 KZ400? I have seen a couple posts with sizes but I am not sure if they are right for my bike (I wish the manual would tell me).

Also, should the negative and positive wires from the battery both be 6 AWG? The black is 6 AWG but the red is like 12 or smaller, should they both be the same? Maybe this is why the white bullet connection melted.

Thanks!
Current Project - 1976 KZ400 conversion to Cafe Racer Styled Bike

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  • Old Man Rock
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Re: Wire Sizes?

15 Jul 2012 11:53
#536059
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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  • steell
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Re: Wire Sizes?

15 Jul 2012 12:08
#536062
Your bullet connection melted because that's the point where the resistance was. If the wire was to small then it would be melting, not the connection.
Bad connection at the bullet connector done you in.
KD9JUR

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  • MFolks
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Re: Wire Sizes?

15 Jul 2012 13:11
#536071
Any poor connection will create heat, melting insulation or,sometimes connectors & fuse clip holders.
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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