Starter Solenoid just clicking !

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01 May 2012 15:00 - 01 May 2012 15:00 #519109 by 750steve
Replied by 750steve on topic Starter Solenoid just clicking !
Indeed BRUCE ....................... only toast tastes better......i hope its juat a faulty unit..........the bottom of the battery is slightly swollen & i have no idea why!!!

07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1
Last edit: 01 May 2012 15:00 by 750steve.

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01 May 2012 15:24 #519116 by MFolks
Replied by MFolks on topic Starter Solenoid just clicking !
Have you checked the charging voltage? I believe these batteries are sensitive to overcharging, possibly causing the bulging of the case.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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01 May 2012 15:34 #519118 by 750steve
Replied by 750steve on topic Starter Solenoid just clicking !
Do you mean the bike charging voltage? If so then yes, from idle to about 2400 rpm it didn't go over 14V, more like 13 to 13.8 or so, the reg/rect is also new & its now a combi unit, the KZ750B2 std system has a seperate reg & rect.

07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1

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01 May 2012 16:31 #519134 by 750steve
Replied by 750steve on topic Starter Solenoid just clicking !
I should have added to the above post that I did monitor things quite closely when the bike was running. It's all new wiring & new electrical components so I wanted to make sure my wiring was good & everything was working as it should.


I brought a battery jump pack home from work, we use it to start cars when their battery is low, it started the bike in about 0.5 of a second & I didn't even need to use the choke, in fact I started it accidentally as I wanted to see if it would turn the motor over.


Jeez I hope Shorai customer services are good!!

07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1

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02 May 2012 16:10 #519375 by 750steve
Replied by 750steve on topic Starter Solenoid just clicking !
Ok guys, i wanted to tell you all i just got off the phone from Shorai USA customer services, what a pleasant experience for a change!! I told them the absolute truth about everything as i find no advantage in telling lies to improve my situation, they are shipping another battery to me FOC & dont want me to go to the cost of shipping my faulty battery back to them. I had discussed upgrading to an 18AH battery with more CCA starting power as i kinda lost confidence in the battery type i purchased, the guy i was talking to has a battery the same as mine in a Buell V-Twin & it works perfectly so i stuck with what i have. With the 18AH battery i would have had to relocate at least the starter solenoid & to be honest i think the squeeze would be too tight. I asked what the situation would be if the new battery also didn't workl & he assured me they would stand over it & i could then upgrade if necessary. They will make sure the new battery i recieve will be in tip top condition.

So overall i'm very happy about the way they handled it.

07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1

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02 May 2012 17:14 #519387 by MFolks
Replied by MFolks on topic Starter Solenoid just clicking !
Wonderful to hear that there still is a customer service! Most places tend to say "Tough @%$##" and good luck.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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02 May 2012 18:16 #519398 by 750steve
Replied by 750steve on topic Starter Solenoid just clicking !
It is a refereshing change indeed Matt(?). Don't forget im in Northern Ireland as well & there wasn't a peep about asking me for a shipping charge.


Oh, about the chinese made idea, you weren't too far wrong. On the bottom of the Shorai it says "Designed in Japan, Main component sourced in Japan, Assembled in China"

07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1

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02 May 2012 19:08 #519415 by MFolks
Replied by MFolks on topic Starter Solenoid just clicking !
Nope, not Matt, more like Mike. As I suspected, more Chinese products with quality control problems.....

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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