82 KZ550
- rpurnell_2004
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82 KZ550
04 Mar 2012 13:02
I have an 82 kz550 and i was riding one day and it just cut off on me. I changed the rectifer and tried restarting but the starter relay silinoid turned out bad, so i bought a new relay and a throttle assemebly with the kill switch and starter switch, hooked everything up and i still have nothing. can anyone help me? if i jump the relay, it will turn over but not with the starter switch.
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- loudhvx
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Re: 82 KZ550
04 Mar 2012 14:32
which 550 do you have?
Some have a starter lockout on the clutch lever. It stops the starter from truning if you are not pulling the clutch lever. It's possible that the switch on the clutch lever is bad. You can just twist the wires together.
Some other ones have a kickstand switch which works with the neutral switch to make sure you don't drive off with the kickstand down. If the neutral switch or kickstand switch are faulty, they can kill the ignition as well.
Some have a starter lockout on the clutch lever. It stops the starter from truning if you are not pulling the clutch lever. It's possible that the switch on the clutch lever is bad. You can just twist the wires together.
Some other ones have a kickstand switch which works with the neutral switch to make sure you don't drive off with the kickstand down. If the neutral switch or kickstand switch are faulty, they can kill the ignition as well.
1981 KZ550 D1 gpz.
Kz550 valve train warning.
Other links.
Kz550 valve train warning.
Other links.
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- MFolks
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Re: 82 KZ550
04 Mar 2012 16:40
If you've bought a solenoid from a riding lawn mower shop, to make it work, I'd think adding a ground wire to the body of the solenoid, and then conecting it to a good chassis ground will make it work. As mentioned, the clutch lever has an interlock switch that must be squeezed to start the engine.
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)
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- rpurnell_2004
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Re: 82 KZ550
05 Mar 2012 16:41
I am not sure which one i have. and i have checked all the switches, none of them were bad. i was thinking about buying another wiring harness off ebay.
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- rpurnell_2004
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Re: 82 KZ550
05 Mar 2012 16:42
no i bought the silnoid from ebay, and it does work, i can jump the two posts and it will turn over, just not from the switch
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- Patton
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Re: 82 KZ550
05 Mar 2012 16:46
If not already done, would check FILEBASE for a wiring diagram.
Good Fortune!
Attachment filebasekzr.jpg not found
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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