handle bar switch wiring

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25 Feb 2012 19:31 #506320 by les holt
handle bar switch wiring was created by les holt
I'm putting new handle bar controls from Z1 enterprise, They are for KZ900's and the wiring doesn't match the wiring harness which is from Z1parts for 77/78 kz's. I need help sorting out where to go and what to do. Every thing going in my 77 ltd 1000
Thanks

Les

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25 Feb 2012 19:49 - 25 Feb 2012 19:51 #506325 by mark1122
Replied by mark1122 on topic handle bar switch wiring
do u have a manual with wiring diagrams for each modle?
i have the kz1000 manual in my signature (below). go to pg 29 for wireing.

here is the 76 kz900 wiring diag.
kzrider.com/filebase/cat_view/85-1976/92-kawasaki-kz-900-a4

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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Last edit: 25 Feb 2012 19:51 by mark1122.

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25 Feb 2012 20:43 #506338 by les holt
Replied by les holt on topic handle bar switch wiring
I have both diagrams, problem lies in the headlight controls, Not sure how to or what wiring needs to be used, the switch is made to turn the lights on and the harness is made to use the ignition switch. I would like to use the handle bar control to turn headlights off and on.

Les

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26 Feb 2012 17:42 - 26 Feb 2012 17:59 #506501 by mark1122
Replied by mark1122 on topic handle bar switch wiring
can u just duplicate the kz900 power path?
take a power lead(red or blue wire in the conector block that went to the old hd lt switch. they come from fuses) to the new rt hand headlt on/off switch(kz900 ). then ,looking at the kz900 wireing diag. the power goes from there to the left hand, hi low beam switch.
the blue/white from the old right switch carries power to the left side hi low switch , and from there to the head light.

i hope i am looking at the right wireing diagrams .
i found on my 76kz900, i have the actual wireing harness from a 1 fuse 74z1 model ????

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)
Last edit: 26 Feb 2012 17:59 by mark1122.

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26 Feb 2012 17:53 #506508 by les holt

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26 Feb 2012 18:00 #506510 by mark1122
Replied by mark1122 on topic handle bar switch wiring
then this will be like the blind leading the blind. :laugh:

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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26 Feb 2012 19:54 #506546 by les holt
Replied by les holt on topic handle bar switch wiring
I think I'm close, have to wait for the battery to come in to see if I'm close. I'm still not sure what to do with the red wire coming from the right switch and I have 2 wires left over on the harness, 1 black with white stripe and a brown with white stripe.

Les

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26 Feb 2012 20:06 #506549 by mark1122
Replied by mark1122 on topic handle bar switch wiring
on the harness,i dont see 1 black with white stripe and a brown with white stripe.
can u find them on the wiring diagram from the manual in my sig? is pg 27 the same as your bike ?

can u follow them and see where they go on the diagram ?

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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26 Feb 2012 20:27 #506557 by les holt
Replied by les holt on topic handle bar switch wiring
Your manual was loading slow so I didn't check but it does show them in the 77Z1000A1, just not sure on how to hook it up.

Les

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26 Feb 2012 20:36 #506560 by mark1122
Replied by mark1122 on topic handle bar switch wiring
i'll look in my manual when i get home . its hard to read this 1 on line.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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27 Feb 2012 14:03 #506654 by mark1122
Replied by mark1122 on topic handle bar switch wiring

les holt wrote: I'm still not sure what to do with the red wire coming from the right switch and I have 2 wires left over on the harness, 1 black with white stripe and a brown with white stripe.

Les





my manual only shows a red from the rt head lt switch on the 73/74 model years.

It goes to the ignition switch and branches off to the left hi/low switch.

The brown/white seems to go to a fuse. I don’t see a black/white ?
My manual is in black and white so its hard to follow.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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