Headlamp question

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Headlamp question

27 Oct 2011 21:00
#485688
The headlamp on my '79 KZ750 went out on the ride home tonight.

I'm trying to figure out if it is just the bulb or a short somewhere.

When these bulbs go out, do both the high and low fail at the same time?
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1979 KZ750 Twin
2009 Kawasaki Versys

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Re: Headlamp question

27 Oct 2011 21:05
#485689
Not normally, although I'm sure it's possible. This is a good thing as I once had my highbeam go out at night while riding on a dark winding road - thankfully switching to low beam saved my bacon (not to mention other parts). Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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Re: Headlamp question

27 Oct 2011 21:06
#485690
Hmmmm... It went out right when I flipped the switch from low to high beams. Then neither one would work.

I'm thinking either the bulb went or I've got a short in the switch.
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Re: Headlamp question

27 Oct 2011 21:29
#485693
Check your fuses, make sure power is going across the fuse for the headlight, then test for power at the bulb socket. Then you can also check the ground while your at the socket end.
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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Re: Headlamp question

27 Oct 2011 22:01
#485695
Ok will do. I had running lights, brake lights and blinkers so I don't think it's a fuse.
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2009 Kawasaki Versys

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Re: Headlamp question

27 Oct 2011 22:05
#485696
If it's not a fuse, the next step would be to disconnect the headlight wires and check them with a multimeter set to 20v DC and your ignition switch in the ON position. If you get power there, then it is either the bulb, or the ground.
Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

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KZ1000 P (For a "touring" bike)
Z1 (need I...

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Re: Headlamp question

27 Oct 2011 22:12
#485699
Looks like a separate fuse, 10 amp, for the headlight.
www.kzrider.com/filebase/doc_download/284-z750b4
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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Re: Headlamp question

27 Oct 2011 22:15 - 27 Oct 2011 22:21
#485701
Motor Head wrote: Looks like a separate fuse, 10 amp, for the headlight.
www.kzrider.com/filebase/doc_download/284-z750b4

In that case, before replacing the blown fuse, follow the wires from the headlight to the handlebar switch, and from the switch to the headlight fuse. Look for any exposed wire, or damaged heat shrink around the connectors that may be touching metal. You may have a short in the system that grounded and blew the fuse.

EDIT: It's possible that the short is inside the handlebar switch itself, so it wouldn't hurt to pull that off and inspect there as well.
Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...
Last edit: 27 Oct 2011 22:21 by clutch.

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Re: Headlamp question

27 Oct 2011 22:22
#485704
It's easy to check if the bulb is ok. Do continuity check between the low beam terminal and ground terminal on the back of the bulb, then do the same for the high beam terminal. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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Re: Headlamp question

27 Oct 2011 22:29
#485705
Motor Head wrote: Looks like a separate fuse, 10 amp, for the headlight.
www.kzrider.com/filebase/doc_download/284-z750b4

I've got that diagram in my manual but I gotta tell you, I have a helluva time decifering it. Now that you pointed it out, I can see that one of the 10A fuses connects straight to the hi/lo beam switch.
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Re: Headlamp question

27 Oct 2011 22:40
#485707
It could be as simple as a loose ground wire, or corroded connector in the ground circuit. I would check that as well when checking the wiring near the headlight itself :)
Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...

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Re: Headlamp question

27 Oct 2011 22:53
#485709
Topper wrote:
Motor Head wrote: Looks like a separate fuse, 10 amp, for the headlight.
www.kzrider.com/filebase/doc_download/284-z750b4

I've got that diagram in my manual but I gotta tell you, I have a helluva time decifering it. Now that you pointed it out, I can see that one of the 10A fuses connects straight to the hi/lo beam switch.

Those Old glass fuses can Look good, but do to heat lose the connection to the end cap.
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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