Breaker Lead Wire

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14 Sep 2011 15:15 #476706 by mwriders
Breaker Lead Wire was created by mwriders
I want to replace the breaker lead wire on my KZ440. This would be the fabric wrapped wire running from the points to the coil. It appears to no longer exist as an OEM part, so can I buy it by the foot somewhere?. What is that stuff (the wire) called? Do I need to be concerned about acquiring a specific guage for this application? Thanks to anyone who has answers.

1980 Kawasaki KZ440B (brand new eBaby)
1998 Ducati 900S (gone)
1978 BMW R100S (gone, damn it)
1975 Yamaha RD350 cafe (gone)
1986 Yamaha XJ650 Seca (gone)
1981 Kawasaki KZ440LTD (gone)
1969 HD Sportster (gone :)
1966 Honda CB160 (gone, damn it)
1965 Suzuki 80

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14 Sep 2011 15:17 #476707 by jonnybravo
Replied by jonnybravo on topic Breaker Lead Wire
the fabric is insulator, available at any NAPA or other parts stores, not sure about urs but match the gauge of wire and type and u should be good to go

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14 Sep 2011 15:21 #476708 by MFolks
Replied by MFolks on topic Breaker Lead Wire
Probably at least 18 gauge wire would be large enough for the current requirements. 20 gauge would, I think be a little too small.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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14 Sep 2011 17:58 #476766 by mwriders
Replied by mwriders on topic Breaker Lead Wire
Really. So this stuff doesn't come with the insulator installed? Cool. That makes life easier. Actually, what would make life easier is knowing what I'm doing in the first place. But, it helps a lot to find people who do. Thanks.

1980 Kawasaki KZ440B (brand new eBaby)
1998 Ducati 900S (gone)
1978 BMW R100S (gone, damn it)
1975 Yamaha RD350 cafe (gone)
1986 Yamaha XJ650 Seca (gone)
1981 Kawasaki KZ440LTD (gone)
1969 HD Sportster (gone :)
1966 Honda CB160 (gone, damn it)
1965 Suzuki 80

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14 Sep 2011 18:16 #476772 by MFolks
Replied by MFolks on topic Breaker Lead Wire
You could probably make your own wiring by taking a drill, some two colored wires,twist them up 7 cover with heatshrink tubing. Finding the terminals that will work/fit might be a problem as some are the 90 degree type.

Looked at this?
www.pbase.com/mainecruising/wire_termination
(The Good, Bad, & Ugly Wire Crimpers)

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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