Wiring in Headlight Bezel?

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03 Aug 2011 17:48 - 03 Aug 2011 17:54 #466628 by badrhino
Wiring in Headlight Bezel? was created by badrhino
Wiring inside headlight is ok I think. Except for the connectors they used back then are really weird.

How did the inside of my Headlight bezel get so rusty? The outside is nice and shiny with no rust.:whistle:

1980 KZ1000 with a 1982 KZ1000J motor with 1100 pistons and heads, Vance & Hines, 29MM Smooth Bores, Work in Progress
Franken Z!
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Last edit: 03 Aug 2011 17:54 by badrhino.

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  • TeK9iNe
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03 Aug 2011 17:59 #466633 by TeK9iNe
Replied by TeK9iNe on topic Wiring in Headlight Bezel?
Yeah , mine was like that too. The condensation just gets trapped in there and eats away at things. Doeant get blast dried like the outside :laugh:

Just give it a few quick spray coats of rustoliem or your fav ant-rust paint - and be done with her.

B)

Motorcycle Shop Owner/Operator

79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors ;)

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  • Motor Head
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03 Aug 2011 18:12 #466637 by Motor Head
Replied by Motor Head on topic Wiring in Headlight Bezel?
Check your diagram, but the Black/ yellow is ground, and the others are most likely for accessories. See if they are hot at Key-on or key-off.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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03 Aug 2011 18:52 #466648 by 650ed
Replied by 650ed on topic Wiring in Headlight Bezel?
You may want to dissolve that rust before painting. This stuff works, put it on and keep it wet for a couple hours, then the rust comes off easily. Any decent gun shop should carry it:

www.cabelas.com/solvents-lubes-bluing-bi...rust-remover-2.shtml

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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04 Aug 2011 09:36 - 22 Jan 2013 05:04 #466772 by martin_csr
Replied by martin_csr on topic .
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Last edit: 22 Jan 2013 05:04 by martin_csr.

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  • riverroad
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04 Aug 2011 11:31 #466788 by riverroad
Replied by riverroad on topic Wiring in Headlight Bezel?
If you use one of the many rust eating acids like the one 650ED discribes, make damned sure you don't let any get on the outside of your bucket or it will eat the chrome off of it.

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04 Aug 2011 11:49 - 04 Aug 2011 11:50 #466792 by 650ed
Replied by 650ed on topic Wiring in Headlight Bezel?

riverroad wrote: If you use one of the many rust eating acids like the one 650ED discribes, make damned sure you don't let any get on the outside of your bucket or it will eat the chrome off of it.


Probably good advice; it pays to be cautious. When I used the Birchwood Casey stuff on the inside on my old fender and headlight ears it did not hurt the chrome in there at all, but I didn't put it on the outer shiny surfaces so I cannot say for sure that it won't dull shiny chrome. I cannot vouch for other, possibly more harsh, chemical treatments. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 04 Aug 2011 11:50 by 650ed.

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