HELP! Moto went up in smoke!

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15 Apr 2011 20:25 #444815 by FrankySwarm
HELP! Moto went up in smoke! was created by FrankySwarm
So I just hooked up the negative charge (after the positive of course) to my battery of my 1978 KZ650, and the whole back end of the wiring went up in a cloud of smoke. The bike has been runnign fine, and i just took battery off to put new signals and taillight, which were not hooked up at the time of the smokeing disaster. ANy ideas, im a freakin mess my baby is dead :?

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  • Motor Head
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15 Apr 2011 23:05 #444866 by Motor Head
Replied by Motor Head on topic HELP! Moto went up in smoke!
Help everyone understand;
You had your new parts mounted, but no connections to the new parts electrically?
You removed, then reinstalled the battery, positive cable to positive terminal, then the negative, and then some wires smoked. Which wires? Where on the harness? Can you see wire colors still? Did you have to recharge your battery? If so did you reverse the polarity when recharging? This can only happen with a dead battery being recharged, so doubtful.
Anyway shot some pictures of it and post it up, always helps.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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16 Apr 2011 00:16 #444877 by FrankySwarm
Replied by FrankySwarm on topic HELP! Moto went up in smoke!
Definitely, first thing tomorrow I will shoot some pics, ALl of the smoking was from the part of the harness in the general vicinity of the battery, and it was a brand new recharged battery.

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16 Apr 2011 00:17 #444878 by FrankySwarm
Replied by FrankySwarm on topic HELP! Moto went up in smoke!
and yes, the new parts were not hooked up electrically yet

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16 Apr 2011 13:54 #444952 by FrankySwarm
Replied by FrankySwarm on topic HELP! Moto went up in smoke!
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16 Apr 2011 15:48 #444974 by bountyhunter
Replied by bountyhunter on topic HELP! Moto went up in smoke!
The only thing that can pull that much current is a hard short to ground on a main battery line or hooking the battery up reverse polarity.

1979 KZ-750 Twin

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16 Apr 2011 17:03 #444982 by MFolks
Replied by MFolks on topic HELP! Moto went up in smoke!
Shouldn't the rectifier/regulator be mounted with fasteners instead of a ty-wrap? On most Kawasaki's I've owned, it's usually under the battery compartment or nearby.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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16 Apr 2011 17:15 - 16 Apr 2011 17:16 #444983 by Patton
Replied by Patton on topic HELP! Moto went up in smoke!


Thinking Kawasaki motorcycle wiring uses black/yellow for ground wires.

A stock harness wire of any other color should not be connected to ground.

Good Fortune! :)

1973 Z1
KZ900 LTD
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Last edit: 16 Apr 2011 17:16 by Patton.

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16 Apr 2011 17:33 #444987 by FrankySwarm
Replied by FrankySwarm on topic HELP! Moto went up in smoke!
Yeah the whole wiring system seems like a mess to begin with, and that ground wire that's not black and yellow is the one connected to the negative battery connection. Do you folks think a new harness is my best bet?

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16 Apr 2011 18:07 #444991 by MFolks
Replied by MFolks on topic HELP! Moto went up in smoke!
Yes, contact the motorcycle salvage yards and see if they have a wire harness for your bike.

Try these:

www.oldkawman.com
www.cycle-salvage.com
www.motorcycle-recycle-center.com/
www.newrivercyclesalvage.com/index.html
www.bornagainbikes.net/
www.motolane.com/

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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16 Apr 2011 18:29 - 16 Apr 2011 18:29 #444996 by Motor Head
Replied by Motor Head on topic HELP! Moto went up in smoke!
No eBay APP ID and/or Cert ID defined in Kunena configurationAs Patton said do not hook any color other than a Black/ yellow to ground. That red/white with the eylet=:pinch:
For a harness look at this;
cgi.ebay.com/ebaymotors/Wiring-Harness-K...&hash=item43a4ee5aab

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...
Last edit: 16 Apr 2011 18:29 by Motor Head.

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16 Apr 2011 21:06 #445028 by FrankySwarm
Replied by FrankySwarm on topic HELP! Moto went up in smoke!
Thank you so much guys

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