Is it possible to use harley style hand controls

  • ddm1075
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Is it possible to use harley style hand controls

19 Jan 2011 22:29
#423739
I've recently received a 1977 KZ650 as wedding present and I'm looking to finish the custom work that was begun on it by the previous owner. It's already been boobed, chopped, and stretched. I want to completely rework the wiring, and I was wondering if I could use the all black controls, switches, and housing from a Sportster. I thought that as long as I use the proper diameter bars, then all else shouldn 't matter, since I'll have to 'make' my own harness anyway.
Bobbed
1977 KZ650C

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  • jjdwoodman
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Re: Is it possible to use harley style hand controls

19 Jan 2011 23:34
#423745
Hey, nice KawHarZookie there. Looks like somebody is trying to bribe you into being good!:laugh:

If your switches physically mount on the bars they will work electrically. Just make sure they have all the functions you want and ohm everything out to verify they are all good.

Your other issue is whether the harness is to run inside the bars to your light bucket or outside. Just food for thought.
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Re: Is it possible to use harley style hand controls

20 Jan 2011 00:04
#423749
:)
1976 KZ900
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Re: Is it possible to use harley style hand controls

20 Jan 2011 03:55
#423760
what size are the hardly bars ?
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Re: Is it possible to use harley style hand controls

21 Jan 2011 13:26
#424140
thanks for the info, i forgot to mention that I already purchased some Renthal bars, and I think I can run them inside. I'll know more when I finally pick the switches.
Bobbed
1977 KZ650C

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  • stonemaster
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Re: Is it possible to use harley style hand controls

21 Jan 2011 14:02 - 21 Jan 2011 14:05
#424152
what JJ said, diameter is key to fitment and ohm on switch but I'm pretty sure that would be OK, I have some leftover switches from my chopper project if ur interested, I ran my wiring on the inside, its not too difficult with drag bars, Harley bars are bigger in diameter BTW1 to 11/4 depending
Last edit: 21 Jan 2011 14:05 by stonemaster.

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  • MFolks
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Re: Is it possible to use harley style hand controls

21 Jan 2011 14:58
#424171
If you're drilling new holes in the bars for the wiring,keep in mind the resulting burr will act like a razor blade and strip the insulation from the wires, causing an electrical short blowing fuses/melting insulation.

Get a Dremel tool with some stone or diamond bits and carefully smooth away the burrs.
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Re: Is it possible to use harley style hand controls

21 Jan 2011 15:10
#424173
yea sure man, BTW I'm sure u will heat shrink before pulling ur wiring through the holes, thats just in case,
the first time I used Z bars, and managed to pull wire through TWICE without issues, just make sure u heat shrink for extra protection, some bars have indentations where u can drill holes at an angle, this will make it even easier

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Re: Is it possible to use harley style hand controls

21 Jan 2011 16:02 - 21 Jan 2011 16:03
#424190
now you know we just have to see more pictures of that beast.
someday i will be able to afford my kz habit.
Last edit: 21 Jan 2011 16:03 by kawsakiman.

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Re: Is it possible to use harley style hand controls

22 Jan 2011 20:24
#424562
rear end
Bobbed
1977 KZ650C

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Re: Is it possible to use harley style hand controls

22 Jan 2011 20:25
#424564
rear end
Bobbed
1977 KZ650C

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  • Patton
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Re: Is it possible to use harley style hand controls

22 Jan 2011 20:33
#424569
KZR pic size limits:
Width: 2400px
Height: 1200px
Size: 2048kb (2 MB)

1973 Z1
KZ900 LTD

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