Is it possible to use harley style hand controls

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19 Jan 2011 22:29 #423739 by ddm1075
I've recently received a 1977 KZ650 as wedding present and I'm looking to finish the custom work that was begun on it by the previous owner. It's already been boobed, chopped, and stretched. I want to completely rework the wiring, and I was wondering if I could use the all black controls, switches, and housing from a Sportster. I thought that as long as I use the proper diameter bars, then all else shouldn 't matter, since I'll have to 'make' my own harness anyway.

Bobbed
1977 KZ650C
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  • jjdwoodman
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19 Jan 2011 23:34 #423745 by jjdwoodman
Replied by jjdwoodman on topic Is it possible to use harley style hand controls
Hey, nice KawHarZookie there. Looks like somebody is trying to bribe you into being good!:laugh:

If your switches physically mount on the bars they will work electrically. Just make sure they have all the functions you want and ohm everything out to verify they are all good.

Your other issue is whether the harness is to run inside the bars to your light bucket or outside. Just food for thought.

77 650b
81 550 Mostly there
83 ZN1300 Voyager

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  • trianglelaguna
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20 Jan 2011 00:04 #423749 by trianglelaguna
Replied by trianglelaguna on topic Is it possible to use harley style hand controls
:)

1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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20 Jan 2011 03:55 #423760 by Nebr_Rex
what size are the hardly bars ?

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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21 Jan 2011 13:26 #424140 by ddm1075
thanks for the info, i forgot to mention that I already purchased some Renthal bars, and I think I can run them inside. I'll know more when I finally pick the switches.

Bobbed
1977 KZ650C

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  • stonemaster
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21 Jan 2011 14:02 - 21 Jan 2011 14:05 #424152 by stonemaster
Replied by stonemaster on topic Is it possible to use harley style hand controls
what JJ said, diameter is key to fitment and ohm on switch but I'm pretty sure that would be OK, I have some leftover switches from my chopper project if ur interested, I ran my wiring on the inside, its not too difficult with drag bars, Harley bars are bigger in diameter BTW1 to 11/4 depending
Last edit: 21 Jan 2011 14:05 by stonemaster.

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21 Jan 2011 14:58 #424171 by MFolks
If you're drilling new holes in the bars for the wiring,keep in mind the resulting burr will act like a razor blade and strip the insulation from the wires, causing an electrical short blowing fuses/melting insulation.

Get a Dremel tool with some stone or diamond bits and carefully smooth away the burrs.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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21 Jan 2011 15:10 #424173 by stonemaster
Replied by stonemaster on topic Is it possible to use harley style hand controls
yea sure man, BTW I'm sure u will heat shrink before pulling ur wiring through the holes, thats just in case,
the first time I used Z bars, and managed to pull wire through TWICE without issues, just make sure u heat shrink for extra protection, some bars have indentations where u can drill holes at an angle, this will make it even easier

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21 Jan 2011 16:02 - 21 Jan 2011 16:03 #424190 by kawsakiman
Replied by kawsakiman on topic Is it possible to use harley style hand controls
now you know we just have to see more pictures of that beast.

someday i will be able to afford my kz habit.
Last edit: 21 Jan 2011 16:03 by kawsakiman.

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22 Jan 2011 20:24 #424562 by ddm1075
rear end

Bobbed
1977 KZ650C
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22 Jan 2011 20:25 #424564 by ddm1075
rear end

Bobbed
1977 KZ650C

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22 Jan 2011 20:33 #424569 by Patton
KZR pic size limits:
Width: 2400px
Height: 1200px
Size: 2048kb (2 MB)


1973 Z1
KZ900 LTD
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