Ignition problem

  • Motor Head
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21 Aug 2010 15:22 #392813 by Motor Head
Replied by Motor Head on topic Ignition problem
If not already done I would check to be sure that the voltage at the coils Is within .5v of battery, >12v key on.
Could run a fresh wire from Batt B+, through a fuse is a good Idea, to the + side of coils and recheck spark quality.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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21 Aug 2010 18:45 #392848 by loudhvx
Replied by loudhvx on topic Ignition problem
As mentioned, the first place to start is to confirm good voltages on the coils while they are trying to fire.

What coils did you get? Brand? Primary resistance?

I'm not sure what ignition the KZ1000P uses, but if it's the same as the early 1980's ignitions with mechanical advancer, and you like building electrical circuits, you could try this:
home.comcast.net/~loudgpz/GPZweb/Ignition/GPZgmHEImod.html

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21 Aug 2010 19:32 #392853 by MFolks
Replied by MFolks on topic Ignition problem
Ignition Coil Primary And Secondary Wiring

Ignition coils on the 80’s Kz1000,Kz1100’s and Gpz1100’s are wired the same, that is as you sit on the bike, the LEFT ignition coil primary(small wires) are two wires, RED and BLACK. The secondary (or sparkplug wires) go to #1 and #4 sparkplugs.

The cylinders are numbered left to right as you sit on the seat; #1,#2,#3, and #4.

For the RIGHT ignition coil, the primary wires, again are two wires, RED and GREEN, with the secondary going to #2 and #3.

The RED wire gets it’s voltage from the run/stop switch on the right handlebar switch pod.

The BLACK and GREEN wires connect to the IC Igniter(if the bike has the Kawasaki supplied electronic ignition) it actually gives the coils their grounds to fire the sparkplugs.

Primary(small wires) side of the coils will read between 1.8 to 3.0 ohms.

Secondary(sparkplug wire ports)side of the coil will read between 10.4K to 15.6K ohms.

To stress the ignition coils, take a hair dryer, heat the coils and see if the ohm readings change from cold to hot . If they do, it’s time to buy new coils.

Keep in mind, the wiring is reversed for the 550’s 650‘s and 750‘s, that is the RIGHT coil primary will be two wires, RED and BLACK with the secondary(sparkplugs) going to #1 and #4.

The LEFT coils primary wiring would be again two wires, RED and GREEN, with the secondary(sparkplugs) going to #2 and #3.

These engines have what is known as a “Wasted Spark” that is, a sparkplug will fire during an exhaust stroke. It does no damage and many other motorcycle engines have this design.


Ohm Checking Pickup(Pulsing) Coils

The pickup coils on the Kawasaki’s with the factory supplied electronic ignition can sometimes fail or become intermittent due to heat and vibration.

1.Trace back from where the pick up coils are mounted,(under a right side CD sized cover) locate and disconnect a small 4 pin connector. Using a multi-meter set on OHMS and range of 2K, check between the BLUE and BLACK wires(#1 and #4 sparkplug wires) for between 360- 540 OHMS.

2.For #2 and #3 sparkplugs the wire colors will be YELLOW and RED, again 360-540 OHMS.

3.If the pickup coils are suspect of failing due to heat, they can be stressed using a hair dryer without the need of the engine running.

4.A replacement set of pickup coils might be obtained from a dealer who serviced the police Kawasaki’s.

5. If replacement pickup coils are not available, your next choice would be to order a Dyna “S” electronic ignition system from www.z1enterprises.com It replaces the IC igniter with a smaller module located where the mechanical ignition advancer was mounted.

6. Checking with Kawasaki.com website has determined that the Pick up(pulsing) coils are available . The pulsing coil # is 59026-1133 and replaces the older # 1002, 1012 which were used from the MKII motors until the 2005 P24.

7.Check the small 4 pin connector that the pickup coils connect to for corrosion/loose pins too.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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21 Aug 2010 19:48 #392854 by Old Man Rock
Replied by Old Man Rock on topic Ignition problem
Patton brought up a good thought regarding the advancers... I now we have spoken of it over the last couple years but did a solution to the spring replacements ever been found?

I can't remember if Jeff @ Z1 was looking into or if another member found a suitable replacement...

Any one remember?

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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22 Aug 2010 06:30 #392925 by sparkn
Replied by sparkn on topic Ignition problem
The Dyna 2000 as opposed to the Dyna S ignition replaces the mechanical advance altogether with a solid state unit. The controller does all the advancing. No springs required.

1979 KZ650 SR

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