Clicking no start

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06 Jul 2010 15:56 #380636 by Num8ber2003
Clicking no start was created by Num8ber2003
Bike has been sitting up for a while with battery tender.
Bike starts rode to clubhouse. Attempted to start bike after about 2 hours. Press starter button, get clicking noise, but won't turn over.
Got pushed off bike started up.
I parked bike in garage overnight, next day after work start fine.

What's up ???:unsure:

1982 kz1000 ltd K2

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06 Jul 2010 16:10 #380643 by roy-b-boy-b
Replied by roy-b-boy-b on topic Clicking no start
The black wire on mine became corroded and I unplugged it and replugged it and wa la,bike starts.

1979 LTD Street Fighter.1977 KZ1000

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06 Jul 2010 16:30 #380650 by MFolks
Replied by MFolks on topic Clicking no start
Starter Solenoid/Motor Checkout Procedure

Some simple steps to determine what is working and what's not:

1.Fully charge and test the battery(most bike shops can load test the battery, and then use a floating ball hydrometer to check specific gravity in the charged cells).

2.Clean all battery terminals of corrosion.

3.Tighten all starting related connections(Positive RED(+) battery terminal, Negative BLACK(-)terminal) and from the terminal to the engine case. All connections must be clean and tight.

4.Clean the cable from the starter solenoid to the starter motor.

5.Clean and check the "bullet connectors" going to the coil side of the starter solenoid.

6.Try again to start the bike, keep in mind some Kawasaki’s have a clutch interlock to prevent cranking the engine while it’s in gear, so the clutch lever must be squeezed.

7.If no luck, go to step #8

8.Wearing eye protection, bridge with pliers or a screwdriver the two heavy duty(large)terminals on the solenoid. If the bike cranks, your solenoid may be bad.

9. If the starter won’t turn over, one of several things has happened; The starter motor has seized due to brushes binding up, lack of lubrication in the bushings of the motor, the battery is weak , the engine has seized or it could be a combination of any of the above. Some websites for starter motor rebuild kits are:

A. www.mawonline.com/newsite/rick_s_motorsp...-starter_brushes.htm

B. www.cyclewareables.com/pages/street_star...kits/startmtrkit.htm (not sure if the website is still viable)


10.The dealer may want $$$ for a new solenoid, but take your old one along and visit the nearest riding lawn mower shop. They have solenoids for about $15 that with a little work will fit. Be aware that the new solenoid from the lawn mower shop may require a ground wire for it to work.

11. I’d recommend upgrading from the existing battery cables to at least 6 gauge welding cables.
They are available in two colors(RED and BLACK) have more flexibility due to being constructed with finer conductors, and will fit in tighter areas.

12. The welding cable is sold by the foot, so take careful measurements or bring your old cables along. Most battery shops might be able to supply the cable too, so call to find out. The battery shop should be able to crimp/swage on the end of the welding cable the terminal ends or lugs using either a dedicated crimping machine or a tool that looks like a bolt cutter that has special dies to terminate the cable.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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07 Jul 2010 04:07 #380731 by Num8ber2003
Replied by Num8ber2003 on topic Clicking no start
Thanks guys will check it out and give it a try....:)

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08 Jul 2010 15:51 #381134 by Num8ber2003
Replied by Num8ber2003 on topic Clicking no start
Looks like it may be the battery. still investigating....

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