Wanting to change out my fuse box

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11 Apr 2009 17:02 #280762 by Darkangel
Wanting to change out my fuse box was created by Darkangel
I bought a 8 Circuit ATO/ATC Fuse Block from www.wiringproducts.com/index1.html?lang=...H-6ZkCFaCT7QodzxNL5g and i want to put it on my bike...

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1983 Kawasaki KZ 1100 A2 - streetfighter

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11 Apr 2009 21:53 #280880 by MFolks
Replied by MFolks on topic Wanting to change out my fuse box
You might consider the 6 circuit type with the cover and side entrance electrical connections.

The bottom connections make the fuse holder taller and may limit where you can place it.

Unless you plan on adding more circuits in the future 6 fuses should more than meet the electrical needs of your bike.

Remember to stay with the approx wire size when wiring up the new fuse block. The smallest for a 30 amp circuit would be 12 gauge with 14 and 16 gauge for the 20 and 10 amp circuits.

www.parts-express.com has a high quality ratcheting crimper for the insulated terminals you will need. #360-642 $18.62

And buy yourself a good wire stripping tool that won't nick the conductor during insulation removal. Most of these terminals require 3/16"-1/4" insulation to be removed before the wire will fit in the terminal.

The color codes for electrical terminals are for American wire Gauge(AWG).

22-18 Red or Pink
16-14 Blue
12-10 Yellow

The way the gauging is set up, is the bigger the number (like 22) the smaller the wire will be.

Parts express also carries the solderless wire terminals the above tool will crimp on the wires. I'd recommend going with the covered terminals to minimize the potential of a short circuit.

If you have any questions,ask as I've got a lot experiance wiring many pieces of equipment.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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11 Apr 2009 21:57 #280881 by Darkangel
Replied by Darkangel on topic Wanting to change out my fuse box
Ok...i have the 8 one already...and it's under the black...so some how i will be mounting under the block instead of to its side....but I will try to stay within the wiring size..

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1983 Kawasaki KZ 1100 A2 - streetfighter

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11 Apr 2009 22:01 #280884 by dman3998
Replied by dman3998 on topic Wanting to change out my fuse box
Just did that on my B3 project I love that fuse block I have 2 of the 4 fuse ones put the main one on a custom plate and attached the whole thing to the Rectifier mount.

I have another just behind the battery.

Dman

SE Idaho

"Smart only goes just so far, STUPID is UN-limited"

79 KZ1000 LTD
Honda XRL650L
Yamaha RD350B
Yamaha DT400B
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11 Apr 2009 22:10 #280886 by timebomb33
Replied by timebomb33 on topic Wanting to change out my fuse box
dman that is some very tidy wiring i likey long time i usally don't have that much patinece and i always tell myself i'll straighten that up later but it never does. i guess i just like to hear the engine make noise more.

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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11 Apr 2009 22:11 #280888 by Darkangel
Replied by Darkangel on topic Wanting to change out my fuse box
Im on ebay getting ready to buy one of those side mount ones...I want HID lights on my bike..and many of other toys...soo....i'll need space on my block.

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1983 Kawasaki KZ 1100 A2 - streetfighter

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11 Apr 2009 22:18 #280892 by timebomb33
Replied by timebomb33 on topic Wanting to change out my fuse box
i used one of the open style units on my latest drag bike but i did that for easy access and i won't be riding it in the rain i used the 8 circuit one because i will be adding a whole bunch more electronics in the near future nitrous system, fuel pump, data logger and nitrous controller so i needed expantion room

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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11 Apr 2009 23:34 #280912 by MFolks
Replied by MFolks on topic Wanting to change out my fuse box
Here's a website that carries the heatshrinkable butt connectors(I call them splices) that after crimping when heat is applied the inner adhesive melts sealing the connection from moisture and corrosion.
cableorganizer.com/krimpa-seal/

Another choice is a step down connection where one wire splits into two circuits or two wires are spliced into one:
cableorganizer.com/step-down-butt-splice-connectors/

And another choice for a sealed,spliced connection:
cableorganizer.com/hydralink-multiple-wire-connectors/

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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12 Apr 2009 03:18 #280919 by dman3998
Replied by dman3998 on topic Wanting to change out my fuse box
Those would have been handy when I did mine. I used bare butt splice crimps, soldered them all and finished off with heat shrink.

It may have been easier for me to start from scratch than just replacing the fuses. cleaning it up is a natural result of replacing everything.

Dman

SE Idaho

"Smart only goes just so far, STUPID is UN-limited"

79 KZ1000 LTD
Honda XRL650L
Yamaha RD350B
Yamaha DT400B

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12 Apr 2009 19:26 #281198 by Darkangel
Replied by Darkangel on topic Wanting to change out my fuse box
yeah...I am actually going to wait on this project, but order the parts....i just put a new stator in, and found out my stator cover was cracked....so i will be getting a new one of those...and then i will be installing LED turn sigs, new guage cluster,alarm, autocom system, and HID lights....maybe some leds for the bike...and maybe some NOS....

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1983 Kawasaki KZ 1100 A2 - streetfighter

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