reproduction wiring harness

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13 Jan 2009 17:06 #257737 by keith1
reproduction wiring harness was created by keith1
as i now have a running bike again, i guess its time to stare fear and apprehension square in the eye...
i have a minor laundry list of electrical maladies..

no running lite
no speedo or tach lite
when i hit either brake, brake lite failure lite comes on.
this one is recent and probably due to tank removal/install..

i m thinking the best way is just to replace main
harness and whittle it down from there...even the working stuff is about 31 years old and at this point i have replaced or refurbished enough and spent enough that i should just make it ALL right..

redline cycle has repro harnesses for about 130...
they fit 77/78 A models, but they claim to adapt
for b2 models....does anyone know what adaptations are needed?
also i see what looks like the same damn harness
on ebay for about half and they claim to be the manufacturers....anyone have any knowledge of these?

i also saw a post about color wiring diagrams but cant seem to find it..

i m not looking forward to this, but its gotta be done.....as always thanks in advance for help and advice....keith

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13 Jan 2009 17:25 #257742 by Sandy
Replied by Sandy on topic reproduction wiring harness
Isn't that break-light failure light supposed to come on when you apply either brake?:huh:

I have a coloured diagram for the KZ900 if you want,I can post it again.

1977 KZ1000 A-1

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13 Jan 2009 17:28 #257743 by keith1
Replied by keith1 on topic reproduction wiring harness
Sandy wrote:

Isn't that break-light failure light supposed to come on when you apply either brake?:huh:

I have a coloured diagram for the KZ900 if you want,I can post it again.



i didnt think so,..it didnt before and they both work and failure lite is the key phrase i m thinking....but then again thinking can be dangerous
if youre me...:laugh:

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13 Jan 2009 17:31 #257746 by keith1
Replied by keith1 on topic reproduction wiring harness
Sandy wrote:

Isn't that break-light failure light supposed to come on when you apply either brake?:huh:

I have a coloured diagram for the KZ900 if you want,I can post it again.





i appreciate the 900 diagram, but i think they are
different enough animals that it wont do much but confuse me.....keith

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13 Jan 2009 18:51 #257760 by keith1
Replied by keith1 on topic reproduction wiring harness
visual comparison

they do look a little different....thoughts....?

www.redlinecycle.com/Wire%20Harness.html


cgi.ebay.com/ebaymotors/KAWASAKI-KZ-KZ-1...103#ebayphotohosting ..

any help would be appreciated.....a quick look says the redline one looks more complete.....i was off on prices......keith

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13 Jan 2009 18:53 - 13 Jan 2009 18:57 #257762 by keith1
Replied by keith1 on topic reproduction wiring harness
Last edit: 13 Jan 2009 18:57 by keith1. Reason: cant get ebay link to work

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13 Jan 2009 18:58 - 13 Jan 2009 18:59 #257764 by keith1
Replied by keith1 on topic reproduction wiring harness
Last edit: 13 Jan 2009 18:59 by keith1. Reason: freakin ebay link wont show..screw it

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13 Jan 2009 19:27 #257767 by 650ed
Replied by 650ed on topic reproduction wiring harness
What is a "brake light failure" light? On the KZ650 the red brake light indicator on the idiot light panel comes on whenever you hit the front or rear brakes to show the brake lights are working. If it doesn't come on your brake lights are not working. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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13 Jan 2009 21:18 #257780 by gane
Replied by gane on topic reproduction wiring harness
Keith, A quick perusal af my KZ650 B1 manual indicates that Brake ind. should come on when ft/ rear brakes are in use. and flash if brake lite is non -op. G

[img][/img] 1977 KZ1000A1

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  • trianglelaguna
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  • New and improved - extra strength
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13 Jan 2009 23:09 #257790 by trianglelaguna
Replied by trianglelaguna on topic reproduction wiring harness
yeah i think it flashes when it's disconnected or the bulb/bulbs go....at worst it will show the brake staying on....did you look in the top leftof the home page under kz information and "filebase" for your color elec schemeatic page....my lights on some of my instruments werre just old burned bulbs inside the speedo /tach housings/or in the key tower lights and i was in there for some speedo and tach swaps and had extra bulbs so i tried em...all is like new at night now...i know you prob know this stuff ...just my 2 cents....peace.....p.s
some guy saw me working on wires at work one day and started saying how reproduction harneses were the ticket on his old brit bike and how cheap the old wires were in quality...said the new stuff is better and like 75 bucks....got me thinking a bit....

1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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  • oldkaws4ever
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  • Have no regrets...... You only live once.
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14 Jan 2009 00:12 #257795 by oldkaws4ever
Replied by oldkaws4ever on topic reproduction wiring harness
Yup, a new reproduction harness is on the list for the z1 this winter, the wiring is so butcherd on that bike, especially because some one wired in a windjammer SS fairing.

74 Z1a 900 (Apart and making it better than ever)
77 Kz 650b (Threw a rod, going to sandwich in a 900 or 1000 motor)
76 Kz 400d
05 ninja zx-636
81 Kz 750 Ltd
Darien, Illinois

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14 Jan 2009 14:17 #257893 by keith1
Replied by keith1 on topic reproduction wiring harness
gane wrote:

Keith, A quick perusal af my KZ650 B1 manual indicates that Brake ind. should come on when ft/ rear brakes are in use. and flash if brake lite is non -op. G




yup....you guys are right...i checked my owners manual.....i guess what threw me is the fact that it wasnt working at all before.....thanks for straightening me out on that one....now to get the running lite fixed.......

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