losing electrical when warm

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20 Aug 2008 17:55 #233177 by badr0bot
losing electrical when warm was created by badr0bot
Yesterday during a short ride on my 87 KZ1000 I lost power to the instrument cluster and signals including brake light. Headlight and running lights work but gas guage, tach and neutral indicator went out as well. This morning when she was dead cold all worked fine for just a couple of minutes into the ride.
My Clymer manual is on the way but anyone have any clues before I dig into the wiring schematics?

87 KZ1000 P1

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20 Aug 2008 18:31 #233184 by ronjones
Replied by ronjones on topic losing electrical when warm
These old glass fuses can do some strange things. Many will look good and even give continuity, but are still bad, especially when they warm up. A lot of people upgrade to the blade type fuses. It's on my list but haven't gotten around to it.

'82 KZ750 CSR, M1 twin. Mac 2-1 exhaust, K&N pods, 17tooth drive sprocket, Mikuni BS-34 carbs w/#47.5 pilot jet and #125 main jet, Canadian XS650 needlejetjet needle, Wired George's coil mod.
Barrak, Nancy and Harry says: Welcome to the United Soviet States of America, Comrades

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20 Aug 2008 19:11 #233192 by MFolks
Replied by MFolks on topic losing electrical when warm
Until you can upgrade to the automotive blade type I'd suggest replacing all of the glass tube fuses before you get stranded.

A website www.easternbeaver.com (funny name)
sells almost everything electrical for motorcycles. and a company that makes the blade style fuse holder is at www.bluesea.com I got my blade style #5025 through www.davesmarineelectronics.com/index.asp

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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20 Aug 2008 20:31 #233209 by badr0bot
Replied by badr0bot on topic losing electrical when warm
great advice man. thanks. I've never seen old fuses do that and I've been driving old volkswagons for years. I shorted each fuse in turn and easily found the offending circuit. Pulling the fuse out, the end cap came right off reavealing a nice clean break in the fuse. No melt or anything that would have been visible on just simple inspection.

87 KZ1000 P1

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20 Aug 2008 20:34 #233210 by badr0bot
Replied by badr0bot on topic losing electrical when warm
Thanks mfolks for some good links. I'm gonna find a glass fuse replacement for now but I'll be ordering a new box now that I know where to go.

87 KZ1000 P1

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20 Aug 2008 21:10 #233215 by MFolks
Replied by MFolks on topic losing electrical when warm
Bikes are like high performance aircraft, both have parts that vibrate at many frequencies and all want to fly off.

The next time you have started your bike and its warmed up just open the throttle to say 4K and watch what buzzes and shakes!

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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