1976 KZ back firing from one cylinder

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08 Dec 2013 13:37 #615050 by Clabedan
1976 KZ back firing from one cylinder was created by Clabedan
Hi everyone,
I am new to this forum so apologies if this question has been treated before...

Just acquired a 1976 KZ 750 b, cleaned the carbs in unltrasonic bath, replaced the broken diaphragms and put new gaskets. I also got rid of the air box for two uni air filters.

I have reset the carb settings to factory ones (one and a half turn) but the left cylinder is backfiring quite heavily the bike idles at 2500 rpm and the gaz coming out of the exhaust are cold compared to the right exhaust.
Looking at the spark plug (brand new NGK), it looks flooded... So I'm thinking, my left carb is probably set too rich, there's no proper combustion as a result and the petrol backfires in the exhaust.

Well in fact, it´s apparently the opposite... When I put the choke on, the backfiring stops and the rpm goes down to a normal idle.
Which indicates that the mixture is too lean on the left cylinder (cańt understand the flooded soark plug but anyway...)

All this to say, not much of this make sense to me.... Unless one of you can enlighten me with your expertise on the KZ?

Another thing, I haveńt synchronised the carbs yet as just got a set of carb synchronizers today... Can anyone please tell me where I need to connect them on the carbs or onthe inlets... I cańt find anything on youtube about this for the KZ'

many thanks and sorry for the long post.
Christophe

1976 KZ 750 B soon to be street tracked
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08 Dec 2013 13:46 #615051 by P21
Replied by P21 on topic 1976 KZ back firing from one cylinder
please put air box back on

Kawasaki KZ 1000 Police (2002) P21

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08 Dec 2013 14:12 - 08 Dec 2013 15:04 #615054 by Clabedan
Replied by Clabedan on topic 1976 KZ back firing from one cylinder
I can't... I made such a mess of it trying to extract it from the wrong side that it's now looking like it's been chewed by a cow. So I' m gonna have to sort it out with my UNI filters (engine sounds much nicer too ;)

Any other suggestion or explanation on how to synchronize carbs?

1976 KZ 750 B soon to be street tracked
Last edit: 08 Dec 2013 15:04 by Clabedan.

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09 Dec 2013 04:48 #615083 by 650ed
Replied by 650ed on topic 1976 KZ back firing from one cylinder
Perhaps you can find a stock air box on eBay? Otherwise, prepare to become a carb experimenter. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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09 Dec 2013 05:58 #615088 by Clabedan
Replied by Clabedan on topic 1976 KZ back firing from one cylinder
Yeap, it did cross my mind but only as a last resort solution... I want to convert it ibto a street tracker so the airbox is not an option at this stage.

Can anyone point me in the right direction, only advice so far is to give up on the air filters...
Any idea where I should connect the carb synchronizer please?

1976 KZ 750 B soon to be street tracked

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09 Dec 2013 06:36 #615093 by sbc1320
Replied by sbc1320 on topic 1976 KZ back firing from one cylinder
Looks ike your carb holders have a hose connecting each other instead of plug, but it does the same thing. Anyways you can pull that hose and use those nipples to connect your carb sync tool. Put some good air filter pods on it not any of those cheap one's.

1980 KZ1000 LTD-B4(MK II engine) - Progressive suspension, MTC pistons, Dynojet Stage III, all wear items replaced, WFO paint scheme(1978), etc..

Past bikes- 2 1976 Kz900's, 5 1975-76 Honda CB750's, Honda 500 -4, Honda 250, Honda 125, Honda 100, Suzuki RM 250, Honda XL350, Kawasaki KLR 650, etc..
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09 Dec 2013 06:42 #615094 by Patton
Replied by Patton on topic 1976 KZ back firing from one cylinder

Clabedan wrote: Yeap, it did cross my mind but only as a last resort solution... I want to convert it ibto a street tracker so the airbox is not an option at this stage.

Can anyone point me in the right direction, only advice so far is to give up on the air filters...
Any idea where I should connect the carb synchronizer please?


Carb sync hoses are attached to the vacuum nipples located on the carb holders.
The vacuum nipples are capped/plugged in normal operation except when being used for something else such as supplying vacuum through a hose connected to a vacuum operated petcock.

Before syncing, would suggest first installing an aftermarket carb kit designed for using with pods. Likely won't provide full range carb tuning as possible with the air box, but should help toward improving tuning ability throughout the entire range of throttle positions.

Good Fortune! :)

1973 Z1
KZ900 LTD
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09 Dec 2013 13:36 #615126 by bountyhunter
Replied by bountyhunter on topic 1976 KZ back firing from one cylinder

Clabedan wrote: I can't... I made such a mess of it trying to extract it from the wrong side that it's now looking like it's been chewed by a cow. So I' m gonna have to sort it out with my UNI filters (engine sounds much nicer too ;)

Any other suggestion or explanation on how to synchronize carbs?


1) Install 50 pilot jets for start.

2) Use clear tube to set fuel levels in bowls (4.5 - 6.5mm down from lower edge of the top carb body).

3) Take bowls off and soak or flush them with carb cleaner (they have the jets in the bowls).

4) check for air leaks at the intake manifold joints.

As for tuning to pods: I would contact a dismantler and buy an air box. It won't cost that much.

1979 KZ-750 Twin
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09 Dec 2013 13:38 - 09 Dec 2013 13:40 #615127 by bountyhunter
Replied by bountyhunter on topic 1976 KZ back firing from one cylinder
duplicate

1979 KZ-750 Twin
Last edit: 09 Dec 2013 13:40 by bountyhunter.

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09 Dec 2013 13:39 #615128 by bountyhunter
Replied by bountyhunter on topic 1976 KZ back firing from one cylinder

Patton wrote:
Carb sync hoses are attached to the vacuum nipples located on the carb holders.
The vacuum nipples are capped/plugged in normal operation except when being used for something else such as supplying vacuum through a hose connected to a vacuum operated petcock.improving tuning ability




On my 79 KZ750 twin, there is a crossover (equalizer) tube connecting the two vacuum nipples which is supposed to be there at all times.

1979 KZ-750 Twin

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09 Dec 2013 14:29 #615131 by Clabedan
Replied by Clabedan on topic 1976 KZ back firing from one cylinder
Yep this is what I have too, as seen on the pics attached to first post

1976 KZ 750 B soon to be street tracked

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09 Dec 2013 14:31 #615132 by Clabedan
Replied by Clabedan on topic 1976 KZ back firing from one cylinder
Many thanks guys, replies are really helpful.
Cańt wait to go and check all the things you mentioned ! :)

1976 KZ 750 B soon to be street tracked

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