Sputtering when under load

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30 Jul 2009 23:21 #310497 by brianrae33
Replied by brianrae33 on topic Sputtering when under load
have an 82 1000...been told the shitty emgo filters might be a problem..but barring that would check for air leaks...

1982 kz1000ltd

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31 Jul 2009 05:52 - 31 Jul 2009 05:52 #310511 by Old Man Rock
Replied by Old Man Rock on topic Sputtering when under load
As I just ent through my final jetting phase... This is the advice I received from both my mentors...

Get you mains down right first.
Wide open throttle, not hangups, lags, lulls, carb exhaustback firing, no flat line fall on it's face etc...

Then your needle jet clip position (you may/may not have) so new one may be required...

With needle jet, take her for a ride. If she fall on her face in the rpm range ~ 6k to WOT then needle is running a tad lean... Richen her up.. My case was easy, change the lip position.

Then and only then go after your pilot jetting/settings.

Based on your rpm range and symptoms, all that was mentioned such as vacuum leaks, pod filters dirty, sticking float sleeves etc... hold true as well but seems to me anyways, this is only occuring approximately in the rpm range where the needle jets and main jets overlap...

I'd start there, a small clip change may make a world of difference... But hey, WTF do I know...:blush: :laugh:

Keep at her, you'll get the old girl right...

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
Last edit: 31 Jul 2009 05:52 by Old Man Rock.

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  • DoubleDub
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31 Jul 2009 09:15 #310545 by DoubleDub
Replied by DoubleDub on topic Sputtering when under load
All great advice. I would also like to reinfornce the importance of looking at all other factors (carb boots, float levels, fuel supply, valve clearances, ignition timing, good spark) as I have been fighting what I thought was a jetting issue but has turned into finding issues with just about everything else.

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31 Jul 2009 09:22 #310547 by gvsu141
Replied by gvsu141 on topic Sputtering when under load
the needle clip position makes the most sense to me, its electronic ignition, good spark, no leaks at carb boots, etc. ill see what i find out and post back

2001 ZRX 1200
1973 z1 900
1975/73 z1 Turbo Dragbike
1982 GPZ550 - 62 Miles

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31 Jul 2009 13:28 #310572 by 650ed
Replied by 650ed on topic Sputtering when under load
When you add the air filter you will naturally change the airflow. I wouldn't start playing with the carbs etc. until you get a filter on it. Otherwise, even if you manage to get it running perfectly, you'll most likely need to go back and change things (possible back to the current settings) after you put on the filter to compensate for the change in airflow. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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