noob needs help on kz650 carb rebuild

  • Shiska
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  • I'm restoring my dad's 1977 kz650. Wish me luck!
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19 Jul 2007 10:29 #157970 by Shiska
Replied by Shiska on topic noob needs help on kz650 carb rebuild
wiredgeorge wrote:

You have four throttle slides; one in each carburetor. When you pivot the bellcrank (the thing the cables hook into), the slides should move upwards smoothly.



uh oh. Mine dont move at all even with significant force. Im going to have to take apart the carbs from the top now aren't I? Any tips on getting the slides unstuck?

1977 KZ650 -- In pieces

Winnipeg, Manitoba

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19 Jul 2007 11:46 #157986 by Snakebyte
Replied by Snakebyte on topic noob needs help on kz650 carb rebuild
Wd 40 workks great. Spray into the top of carb and all the openings.

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19 Jul 2007 13:18 #158013 by wiredgeorge
Replied by wiredgeorge on topic noob needs help on kz650 carb rebuild
I personally would disassemble the entire assembly and remove everything made of rubber or plastic and put the carbs in dip to soak. I would then clean the carbs ultrasonically as the stuff holding the slides stuck is gas-goo... it is also internal inside the passageways... spraying and compressed air may not do the trick.

wiredgeorge Motorcycle Carburetors
Mico TX
www.wgcarbs.com
Too many bikes to list!

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20 Jul 2007 05:01 #158213 by Snakebyte
Replied by Snakebyte on topic noob needs help on kz650 carb rebuild
wiredgeorge wrote:

I personally would disassemble the entire assembly and remove everything made of rubber or plastic and put the carbs in dip to soak. I would then clean the carbs ultrasonically as the stuff holding the slides stuck is gas-goo... it is also internal inside the passageways... spraying and compressed air may not do the trick.


Not everyone has a ultradowhatsit to clean carbs:S :huh: :lol: :)

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20 Jul 2007 05:33 #158219 by wiredgeorge
Replied by wiredgeorge on topic noob needs help on kz650 carb rebuild
Snakebyte... Whether a person has the correct tool to do the job or not isn't really something I can do anything about. I can help with tips but if the person needs tools, they need to figure that one out themself I guess.

wiredgeorge Motorcycle Carburetors
Mico TX
www.wgcarbs.com
Too many bikes to list!

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20 Jul 2007 06:29 #158231 by BSKZ650
Replied by BSKZ650 on topic noob needs help on kz650 carb rebuild
I think napa still has the good carb cleaner stuff, but you have to ask for it

77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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20 Jul 2007 07:00 #158237 by Snakebyte
Replied by Snakebyte on topic noob needs help on kz650 carb rebuild
wiredgeorge wrote:

Snakebyte... Whether a person has the correct tool to do the job or not isn't really something I can do anything about. I can help with tips but if the person needs tools, they need to figure that one out themself I guess.


Yah I know the right tools will allways work better:)
I wonder what the ultra sonic does? Does it just agitate the liquid or does it do something else
Attachments:

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20 Jul 2007 08:35 #158250 by Qdude
Replied by Qdude on topic noob needs help on kz650 carb rebuild
Can I make an ultrasonic out of Tupperware and my wife's vibrator?

77 KZ 650 C1.
77 KZ 650 C1.
Crashed-Repaired, Pods, Kerker pipe, re-wired core bundle, lamp upgraded, homemade rectifier, solid state regulator , Dyna-s ignition, repainted, slightly modified, year-round commuter
Honda Metro 85 mpg Scooter. Dont laugh I will throw it at you

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20 Jul 2007 08:44 #158251 by Qdude
Replied by Qdude on topic noob needs help on kz650 carb rebuild
The gas-goo wg is talking about looks and acts like epoxy glue that hasn't quite hardened up completely.

It does come off with cleaner/fresh gas/tupperware & a vibrator but soaking away can take time. Doesn't the ultra sonic device speed up the process by keeping the cleaning fluid actively moving in the small passages?

77 KZ 650 C1.
77 KZ 650 C1.
Crashed-Repaired, Pods, Kerker pipe, re-wired core bundle, lamp upgraded, homemade rectifier, solid state regulator , Dyna-s ignition, repainted, slightly modified, year-round commuter
Honda Metro 85 mpg Scooter. Dont laugh I will throw it at you

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