noob needs help on kz650 carb rebuild

  • Shiska
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Re: noob needs help on kz650 carb rebuild

19 Jul 2007 10:29
#157970
wiredgeorge wrote:
You have four throttle slides; one in each carburetor. When you pivot the bellcrank (the thing the cables hook into), the slides should move upwards smoothly.


uh oh. Mine dont move at all even with significant force. Im going to have to take apart the carbs from the top now aren't I? Any tips on getting the slides unstuck?
1977 KZ650 -- In pieces

Winnipeg, Manitoba

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  • Snakebyte
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Re: noob needs help on kz650 carb rebuild

19 Jul 2007 11:46
#157986
Wd 40 workks great. Spray into the top of carb and all the openings.

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  • wiredgeorge
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Re: noob needs help on kz650 carb rebuild

19 Jul 2007 13:18
#158013
I personally would disassemble the entire assembly and remove everything made of rubber or plastic and put the carbs in dip to soak. I would then clean the carbs ultrasonically as the stuff holding the slides stuck is gas-goo... it is also internal inside the passageways... spraying and compressed air may not do the trick.
wiredgeorge Motorcycle Carburetors
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  • Snakebyte
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Re: noob needs help on kz650 carb rebuild

20 Jul 2007 05:01
#158213
wiredgeorge wrote:
I personally would disassemble the entire assembly and remove everything made of rubber or plastic and put the carbs in dip to soak. I would then clean the carbs ultrasonically as the stuff holding the slides stuck is gas-goo... it is also internal inside the passageways... spraying and compressed air may not do the trick.

Not everyone has a ultradowhatsit to clean carbs:S :huh: :lol: :)

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Re: noob needs help on kz650 carb rebuild

20 Jul 2007 05:33
#158219
Snakebyte... Whether a person has the correct tool to do the job or not isn't really something I can do anything about. I can help with tips but if the person needs tools, they need to figure that one out themself I guess.
wiredgeorge Motorcycle Carburetors
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  • BSKZ650
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Re: noob needs help on kz650 carb rebuild

20 Jul 2007 06:29
#158231
I think napa still has the good carb cleaner stuff, but you have to ask for it
77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
piglet, leggero harley davidson
SR, Ride captian, S.E.Texas Patriot Guard Riders.. AKA KawaBob

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  • Snakebyte
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Re: noob needs help on kz650 carb rebuild

20 Jul 2007 07:00
#158237
wiredgeorge wrote:
Snakebyte... Whether a person has the correct tool to do the job or not isn't really something I can do anything about. I can help with tips but if the person needs tools, they need to figure that one out themself I guess.

Yah I know the right tools will allways work better:)
I wonder what the ultra sonic does? Does it just agitate the liquid or does it do something else

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  • Qdude
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Re: noob needs help on kz650 carb rebuild

20 Jul 2007 08:35
#158250
Can I make an ultrasonic out of Tupperware and my wife's vibrator?
77 KZ 650 C1.
77 KZ 650 C1.
Crashed-Repaired, Pods, Kerker pipe, re-wired core bundle, lamp upgraded, homemade rectifier, solid state regulator , Dyna-s ignition, repainted, slightly modified, year-round commuter
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Re: noob needs help on kz650 carb rebuild

20 Jul 2007 08:44
#158251
The gas-goo wg is talking about looks and acts like epoxy glue that hasn't quite hardened up completely.

It does come off with cleaner/fresh gas/tupperware & a vibrator but soaking away can take time. Doesn't the ultra sonic device speed up the process by keeping the cleaning fluid actively moving in the small passages?
77 KZ 650 C1.
77 KZ 650 C1.
Crashed-Repaired, Pods, Kerker pipe, re-wired core bundle, lamp upgraded, homemade rectifier, solid state regulator , Dyna-s ignition, repainted, slightly modified, year-round commuter
Honda Metro 85 mpg Scooter. Dont laugh I will throw it at you

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