stopping gasket leaks

  • RonKZ650
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Re: stopping gasket leaks

27 Jun 2026 20:34
#925331
The gaskets don't leak, but o-rings do. The KZ650/750 uses 1000 o-rings, and over time they all will eventually leak, so wherever it's leaking it will be an o-ring. One of the bad ideas in design vs the 900/1000 and probably the worst point of any KZ650/750.
321,000 miles on KZ's that I can remember. Not going to see any more.

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  • ckahleer
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Re: stopping gasket leaks

28 Jun 2026 08:02
#925335
So how much squish should an o-ring have? 
The last time I had the head off my bike, I measured the depth of the o-ring detents in the cylinder and the thickness of the head gasket, and it left little to no squish for the o-rings that came with rebuild gasket kit. I discarded those o-rings and used slightly thicker ones.
1997 ZL600
94 KE100
82 KZ305
74 TC185
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  • Injected
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Re: stopping gasket leaks

28 Jun 2026 09:59
#925342
So how much squish should an o-ring have? 
For face seals O-ring manufactures recommend 20-30% compression of the original cross sectional diameter.
1978 KZ650B2 w 1197cc Z1 engine
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1981 Z50R Honda tow bike
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