stopping gasket leaks
- RonKZ650
-
- Offline
- User
-

Registered
- Posts: 3716
- Thanks: 251
Re: stopping gasket leaks
27 Jun 2026 20:34
The gaskets don't leak, but o-rings do. The KZ650/750 uses 1000 o-rings, and over time they all will eventually leak, so wherever it's leaking it will be an o-ring. One of the bad ideas in design vs the 900/1000 and probably the worst point of any KZ650/750.
321,000 miles on KZ's that I can remember. Not going to see any more.
Please Log in or Create an account to join the conversation.
- ckahleer
-
- Offline
- User
-

Registered
- Posts: 549
- Thanks: 195
Re: stopping gasket leaks
28 Jun 2026 08:02
So how much squish should an o-ring have?
The last time I had the head off my bike, I measured the depth of the o-ring detents in the cylinder and the thickness of the head gasket, and it left little to no squish for the o-rings that came with rebuild gasket kit. I discarded those o-rings and used slightly thicker ones.
The last time I had the head off my bike, I measured the depth of the o-ring detents in the cylinder and the thickness of the head gasket, and it left little to no squish for the o-rings that came with rebuild gasket kit. I discarded those o-rings and used slightly thicker ones.
1997 ZL600
94 KE100
82 KZ305
74 TC185
94 KE100
82 KZ305
74 TC185
The following user(s) said Thank You: Wookie58
Please Log in or Create an account to join the conversation.
- Injected
-
- Offline
- User
-

Registered
- Posts: 1724
- Thanks: 1222
Re: stopping gasket leaks
28 Jun 2026 09:59For face seals O-ring manufactures recommend 20-30% compression of the original cross sectional diameter.So how much squish should an o-ring have?
1978 KZ650B2 w 1197cc Z1 engine
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1981 Z50R Honda tow bike
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1981 Z50R Honda tow bike
The following user(s) said Thank You: moizeau
Please Log in or Create an account to join the conversation.
Moderators: Street Fighter LTD
