1984 KZ1100R valve cover removal

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26 Mar 2024 11:32 #896910 by CT5110
1984 KZ1100R valve cover removal was created by CT5110
Greetings from British Columbia. I have been a lurker for a while and find the information exchanged overall is really helpful and useful. I have a question related to valve cover removal and the order in which the bolts are required to be removed and replaced. I do not have a service manual and it is the first time that I am doing this to replace gaskets. I am told (I am not a mechanic) that the order matters of bolt removal and replacement is important and I am reaching out for advice. I have downloaded the supplement service manual however the page with the diagram is missing--but who ever uploaded the manual I appreciate what is there. Any advice is welcomed, Craig

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26 Mar 2024 12:04 #896913 by Mcdroid
Replied by Mcdroid on topic 1984 KZ1100R valve cover removal
Greetings Craig...so the supplemental KZ1100R manual refers to the base manual (KZ1000/KZ1100, 3rd edition)...(which is posted on this site under the 1000cc category) to address your question.  Go to page 6-15 to 6-17 in the base manual.  The manual does not list an order for either removal or replacement of the bolts (all 24 of them) suggesting that order doesn't matter.  Common sense would suggest that when tightening them, do all finger tight then in a crosswise pattern, tighten them to specs (87 inch lbs.).  Nice motorcycle...too bad we never got it south of the border.

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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26 Mar 2024 12:09 #896915 by Wookie58
Replied by Wookie58 on topic 1984 KZ1100R valve cover removal
Rule of thumb is loosen from the ends working towards the middle and tighten from the middle working towards the end in a "criss-cross" as mentioned
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26 Mar 2024 12:16 #896916 by howardhb
Replied by howardhb on topic 1984 KZ1100R valve cover removal
Welcome! 
Loosening does not require any specific pattern.
Tightening :  Crisscross pattern, starting in the middle, work toward the outside.

Pictures please! 

'81 GPz 550 D1
'81 GPz 1100 B1 ELR "Tribute" www.kzrider.com/our-forum/11-projects/61...-elr-tribute?start=0
'82 Yamaha YB100 Fizzie
'79 Suzuki GT200 X5 TWO STROKE TWIN - SMOKER!
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26 Mar 2024 14:35 #896922 by CT5110
Replied by CT5110 on topic 1984 KZ1100R valve cover removal
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26 Mar 2024 14:36 #896923 by CT5110
Replied by CT5110 on topic 1984 KZ1100R valve cover removal
Thanks to you all for the prompt reply. As stated, very helpful forum.// Craig

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26 Mar 2024 14:51 #896924 by Mcdroid
Replied by Mcdroid on topic 1984 KZ1100R valve cover removal

Thanks to you all for the prompt reply. As stated, very helpful forum.// Craig


 
Nice...did you recently purchase that bike from a fellow by the name of Glenn?

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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26 Mar 2024 15:31 #896929 by CT5110
Replied by CT5110 on topic 1984 KZ1100R valve cover removal
McDroid.....indeed I did. Bought it a few years ago actually when I was in Vancouver. What do you know about the bike?//Craig

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26 Mar 2024 15:54 #896930 by Nessism

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26 Mar 2024 16:57 - 26 Mar 2024 16:59 #896934 by Mcdroid
Replied by Mcdroid on topic 1984 KZ1100R valve cover removal

McDroid.....indeed I did. Bought it a few years ago actually when I was in Vancouver. What do you know about the bike?//Craig
Sweet bike...he took good care of it and he was instrumental in me getting information on that model (I collect info on different models).  I do remember that he had issues with that tank leaking fuel via some pinholes...which I think he resolved by brazing those holes...and then had the tank repainted.  I am surprised he sold it, actually...but he does have (had) a 1400 Concours.  It will be wise of you to print off or purchase both the KZ1100R supplemental manual (Kawasaki part number 99924-1038-02) and the base manual (Kawasaki part number 99924-1026-03).  There are a few idiosyncratic things about your model, e.g. carburation. Nothing scary. Both are still available on eBay. If you ever tire of the bike...keep me in mind.

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

Last edit: 26 Mar 2024 16:59 by Mcdroid.

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26 Mar 2024 20:29 #896940 by RonKZ650
Replied by RonKZ650 on topic 1984 KZ1100R valve cover removal
Don't tighten over 60in/lb is my only advice. The bolts aren't going to come loose. Tighten to 87in/lb you are looking to strip threads.

321,000 miles on KZ's that I can remember. Not going to see any more.
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27 Mar 2024 05:59 #896951 by martin_csr
Replied by martin_csr on topic 1984 KZ1100R valve cover removal
And in case it needs to be said, torque is in INCH-lbs, not ft-lbs.  you never know sometimes. ha ha.
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