Oil cooler for a KZ440?

  • Nerdy
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20 Aug 2022 14:11 - 20 Aug 2022 18:47 #872555 by Nerdy
Oil cooler for a KZ440? was created by Nerdy
Hi all - I'm working on a project bike that will have the engine from what I suspect is a KZ440A. (engine# = KZ440AE00...) Which is funny because the engine came as part of a KZ440B basket case. (Unless I'm wrong about the A designator, which is entirely possible)

I hadn't looked at the engine in quite a while and did not realize/remember it has the same hard oil line going from the oil pressure sensor to the head that e.g. the '78-'79 KZ400s had. So now I'm thinking...

Can I run a flexible oil line from the pressure sensor fitting to a small oil cooler [in the usual place] and return to the banjo fitting on the head? Okay, obviously I *can*, but would it be a bad idea?

The oil pump is already raising oil to the head, so the only additional load (I think) would be pushing the oil laterally to the front of the engine, through the cooler, and back to the return.

(An oil cooler may or may not be necessary; that is not the question here. :) )

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R
Last edit: 20 Aug 2022 18:47 by Nerdy.

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  • Scirocco
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20 Aug 2022 15:52 - 20 Aug 2022 15:56 #872562 by Scirocco
Replied by Scirocco on topic Oil cooler for a KZ440?
Yes you can loop in an oil cooler to the existing oil feed line. It´s like the same oil cooling system on the big Zed´s.
Keep in mint it´s high pressure system not a high flow system like the KZ900/1000 roller bearing cranks need.
Last edit: 20 Aug 2022 15:56 by Scirocco.
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  • Nerdy
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20 Aug 2022 18:44 #872577 by Nerdy
Replied by Nerdy on topic Oil cooler for a KZ440?

Yes you can loop in an oil cooler to the existing oil feed line. It´s like the same oil cooling system on the big Zed´s.
Keep in mint it´s high pressure system not a high flow system like the KZ900/1000 roller bearing cranks need.
 

Vielen Dank für das Auskunft!

That is a good point about the pressure. I was planning to use braided stainless lines (flexible = easier) but it might be better to bend hard lines instead. Kawasaki used a hard line - maybe they did that because a rubber line would not have been strong enough to take the heat or pressure.

I'd also like to move the oil pressure sensor to the return fitting on the cylinder head: it will be important to know if oil is getting all the way through.

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R

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