New to me '78 KZ200 (1166 og Miles)

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03 Jul 2022 04:19 #869790 by Aje0010
New to me '78 KZ200 (1166 og Miles) was created by Aje0010
Hello all! Thank you for accepting me to the forum. I just acquired a 1978 KZ200 with 1166 original miles on it. It was last tagged in '82 and has sat since then. The bike is physically in great shape, although it did not come with a key so I bought it without being able to look into the tank. It is basically made of rust on the inside and probably cannot be saved. In addition, the engine appears to be seized. It has been soaking with Marvel Oil for about half a day now and I believe I will try to turn the crank by hand in a few days.

I am in search of advice about how to get the engine unseized, and if/when I do what else will need done before I continue trying to get it started (rebuild eng?). I've got a carb rebuild kit on its way as well, in hopes that the engine does in fact free up.

Thanks

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  • ThatGPzGuy
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  • More Sparky than Speed Racer
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03 Jul 2022 06:15 #869794 by ThatGPzGuy
Replied by ThatGPzGuy on topic New to me '78 KZ200 (1166 og Miles)
Welcome! I have been trying to add a Kawasaki single to my small collection for years, ever since i saw a cafe version at a VJMC event years ago.
You are doing the right thing by easing into turning the engine over. As for carb kits, I generally avoid them since the jets are usually junk and all you should really need is a gasket, or O ring after a thorough cleaning. For the key, get the number off the lock. A member here can probably set you up with one.  
Don't forget to add pics. 

Jim
North GA
2016 Yamaha FJR1300ES
1982 GPz750 R1
1974 Kawasaki H1
1976 Kawasaki KZ400
1979 Yamaha XS650 cafe'
2001 KZ1000P
2001 Yamaha YZ426
1981 Honda XR200 stroked in an '89 CR125 chassis
1965 Mustang
1967 Triumph GT6
1976 Bronco
"If you didn't build it, it's not really yours"

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04 Jul 2022 17:41 #869876 by rstnick
Replied by rstnick on topic New to me '78 KZ200 (1166 og Miles)
Welcome.
Post up some pictures of your find.
I can make a key by the key code number.
Let me know if I can help.
New original ones can sometimes be found on ebay.

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, Progressive Suspension, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s

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14 Jul 2022 18:39 - 15 Jul 2022 04:32 #870373 by Aje0010
Replied by Aje0010 on topic New to me '78 KZ200 (1166 og Miles)
This is the best photo I have at the moment. Since this point, I have changed oil, rebuilt the carb, polished the engine side covers (somewhat poorly), discovered I have a bad ignition coil (I think). All other electrical systems work, engine seems to have good compression, the inside of the engine was immaculate. Put in new gaskets on the engine side covers as well.
Last edit: 15 Jul 2022 04:32 by Street Fighter LTD.
The following user(s) said Thank You: ThatGPzGuy

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15 Jul 2022 05:03 #870386 by Wookie58
Replied by Wookie58 on topic New to me '78 KZ200 (1166 og Miles)
Great little project, after 40 years of not running I would recommend a full strip, clean and inspect of the engine. Seals will have hardened and the rings are probably shot, with such low mileage everything else will probably be ok with a clean and lube.

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20 Aug 2022 04:13 #872522 by Aje0010
Replied by Aje0010 on topic New to me '78 KZ200 (1166 og Miles)
Oddly enough the rings must be a-okay because compression test reveals about 150 psi. As for oil seals, that may be the case yeah, although I will probably try to do that over the winter. yesterday I took my maiden voyage after 6 weeks of work on the bike. Finally runs well, still ironing out some likely carb issues as it did cut out once but otherwise it runs well.

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20 Aug 2022 04:15 #872523 by Aje0010
Replied by Aje0010 on topic New to me '78 KZ200 (1166 og Miles)

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