Engine backfires

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29 Jun 2022 18:09 #869576 by Brandon33W
Engine backfires was created by Brandon33W
I Recently bought this ltd 440 and got it running it’s my first motorcycle I’ve owned and worked on. carbs have been gone through and cleaned with ultrasonic and the engine backfires I can feel it popping in the carb, the engine picks up in rpm when I choke it. I checked and set the valves to .127mm thought maybe a vacuum leak and it picks up in rpm when I spray ether near the boots and spark plugs. I am looking for help on this and am stumped hopefully one of you can help me with this issue

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29 Jun 2022 19:38 #869589 by TexasKZ
Replied by TexasKZ on topic Engine backfires
If the ether causes the rpm to rise, that is a sign of significant leaks around the carb holders. If the rubber is hard and cracked, they need to be replaced. 

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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29 Jun 2022 20:06 #869591 by Brandon33W
Replied by Brandon33W on topic Engine backfires
Would this cause backfiring in the carbs? Also curious why the same thing happens around the spark plugs which were just replaced

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30 Jun 2022 07:25 #869608 by TexasKZ
Replied by TexasKZ on topic Engine backfires
The ether should have no effect at all on the outside of the plugs. I suspect that it is being drawn into the intake tract. Also check to be sure that the carbs are fully seated in their holders. If not, they can leak like crazy. Also check the vacuum line from the petcock and that the vacuum port on the other carb is securely capped.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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30 Jun 2022 07:38 #869610 by Wookie58
Replied by Wookie58 on topic Engine backfires

Would this cause backfiring in the carbs? Also curious why the same thing happens around the spark plugs which were just replaced
Are you 100% sure that you haven't cross threaded the plugs and that the sealing washers from the old plugs didn't get left behind ?

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30 Jun 2022 10:47 #869627 by Brandon33W
Replied by Brandon33W on topic Engine backfires
Yeah I double checked all that and it threads in nicely
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01 Jul 2022 08:29 #869675 by Mikaw
Replied by Mikaw on topic Engine backfires
I can only think of a cracked head if your experiencing a backfire at a spark plug. If as you say they thread in and seal correctly.

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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01 Jul 2022 09:57 #869691 by Wookie58
Replied by Wookie58 on topic Engine backfires

I can only think of a cracked head if your experiencing a backfire at a spark plug. If as you say they thread in and seal correctly.
Is the head heavily corroded around the plugs (this could stop them sealing)

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01 Jul 2022 13:00 - 01 Jul 2022 13:02 #869724 by JR
Replied by JR on topic Engine backfires
Cracked and leaking carb boots have caused me  spit back/backfire through the carbs noticeable at low rpm and idle.

Does your bike have one of those clear air systems connecting the airbox to the cylinder head ? If so then might be something going on there also with the ether

 

1980 kz750E1, Delkevic exhaust
Last edit: 01 Jul 2022 13:02 by JR.

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28 Jul 2022 20:03 #871227 by Brandon33W
Replied by Brandon33W on topic Engine backfires
After waiting a long time for parts I put in a new vacuum slide and boots and it sounds better running other than the timing it takes a lot of effort to get it to run and it sounds like the timing is slightly off if anyone can refer me to a maintenance check/procedure 

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29 Jul 2022 12:10 - 29 Jul 2022 12:12 #871265 by TexasKZ
Replied by TexasKZ on topic Engine backfires
Timing is on pages 18 - 20. All the maintenance procedures are in the manual.

www.kzrider.com/modules/ServiceManuals/kz440.pdf

The maintenance chart is on page 16. I highly recommend doing all of it.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 29 Jul 2022 12:12 by TexasKZ.
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