Air Switch/Silencer Delete

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20 Jun 2022 10:58 #869110 by Logan120
Air Switch/Silencer Delete was created by Logan120
Sorry if this has been discussed before but I’ve searched and could not find a previous thread.

Im looking to possibly delete my Air switch and Silencer system off my ‘81 KZ750E. I’ve also heard it referenced as a “Fresh Air”system. First question, Is it worth deleting? Pros? Cons?
Second, if it’s worth it then is there a proper way to do it?

Any advice would help? Thanks

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20 Jun 2022 15:31 #869126 by TexasKZ
Replied by TexasKZ on topic Air Switch/Silencer Delete
The system is officially the Kawasaki Clean Air System. As long as it is functioning, there is no real advantage to removing it. Many folks toss it anyway, me included. The proper way to do it is to remove all of the hoses and the switch valve. You will need a rubber plug to seal the hole in the air filter box. Then remove the cam cover. There is a small port from the reed cages into each exhaust port. They need to be tapped and have a grub screw installed to fully seal the port. Lastly, you will want to buy or fabricate some flat plates to replace the reed cage covers. If you are serious about the esthetics, you could buy a Canadian or European cam cover that does not have the reed cages at all.

 

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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    20 Jun 2022 15:32 - 20 Jun 2022 15:33 #869127 by TexasKZ
    Replied by TexasKZ on topic Air Switch/Silencer Delete
    Don’t forget to cap the vacuum port (number 4 in the diagram) on the carburetor(s) that the small line(s) connected to.

    1982 KZ1000 LTD parts donor
    1981 KZ1000 LTD awaiting resurrection
    2000 ZRX1100 not ridden enough
    Last edit: 20 Jun 2022 15:33 by TexasKZ.

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    20 Jun 2022 16:12 #869131 by Logan120
    Replied by Logan120 on topic Air Switch/Silencer Delete
    Thank you! That is a big help. 

    Chris

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    21 Jun 2022 05:44 - 21 Jun 2022 05:47 #869158 by H1Vindicator
    Replied by H1Vindicator on topic Air Switch/Silencer Delete
    cylinder head cover w/o the reed valves. has blanking flanges to block the small ports on the cylinder head. not necessary. just an option.

    valve-cover>zhttps://www.ebay.com/itm/374006820570?hash=item57148b2eda:g:g5IAAOSw31ZiPdHd
    Last edit: 21 Jun 2022 05:47 by H1Vindicator.

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