CLUTCH COVER KZ440 OIL SEAL REMOVAL

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25 Mar 2022 13:30 #864300 by KZ440Mart
CLUTCH COVER KZ440 OIL SEAL REMOVAL was created by KZ440Mart
I 've recently had the clutch cover off my bike to investigate a slipping issue which I've managed to fix with new plates and springs. However the oil seal on the cover behind the advance and retard unit has begun to leak. I've sources a new seal but what's the best way to remove the old seal without damaging the housing please? The clutch cover gasket has been replaced-the oil leak is coming out of the points cover-well I say points but the bike is an electronic ignition model.

KZ440,previous Kawas : Z750 twin, numerous KH250s,S1B,S2,S3, KH400, KH500,Z200, Z250,GPZ500,1100Zephyr,ZRX1200

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26 Mar 2022 03:33 #864311 by Nebr_Rex
Replied by Nebr_Rex on topic CLUTCH COVER KZ440 OIL SEAL REMOVAL
The easiest way is to pull the cover and drive the seal out.

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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26 Mar 2022 13:18 #864333 by KZ440Mart
Replied by KZ440Mart on topic CLUTCH COVER KZ440 OIL SEAL REMOVAL
Thanks.
Well I tried that but I was worried about hitting it too hard and damaging the housing.
After looking at Youtube I drilled a small hole in the seal and tried to pull the seal out using a spring puller.
There wasn't enough "meat" on the part of the seal away from the housing to drive a nail or screw a screw into.
I bottled it and took it to my local bike shop who sorted it out "for a drink". Not sure what they did but it's all back together now and no clutch slip or oil leaks from the covers.Phew...... 

KZ440,previous Kawas : Z750 twin, numerous KH250s,S1B,S2,S3, KH400, KH500,Z200, Z250,GPZ500,1100Zephyr,ZRX1200

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