550 auto cam chain tensioner cap

Hawghunter
Topic Author
Offline
User
Registered
Posts: 47
Thanks: 0

550 auto cam chain tensioner cap

28 Jun 2021 13:54

The cap is stuck and I dont want to overdo the pressure to remove it. Been putting blaster on it and letting it sit all night. No luck.
any suggestions.

1981 KZ550-A2

touring Red Rocks of Arizona on my KZ Red Rocket

Please Log in or Create an account to join the conversation.

krazee1
Offline
User
Registered
Posts: 325
Thanks: 199

Re: 550 auto cam chain tensioner cap

28 Jun 2021 14:20

#850851

LIGHT tapping, a little heat, and maybe a little Prayer?

Good Luck! Mike

Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)

Please Log in or Create an account to join the conversation.

TexasKZ
Offline
Platinum Member
Registered
Posts: 7895
Thanks: 2476

Re: 550 auto cam chain tensioner cap

30 Jun 2021 06:21

#850947

For heat, use an electric heat gun, or if you are desperate and she is not at home, a hair dryer.

Do not use anything with a flame that close to carburetors full of gasoline.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

The following user(s) said Thank You: krazee1

Please Log in or Create an account to join the conversation.

Pagala
Offline
User
Registered
Posts: 127
Thanks: 6

Re: 550 auto cam chain tensioner cap

30 Jun 2021 08:57

#850958

You'll get it off.

Just beware when putting it back on.

Those things really don't like being overtightened - they shear along the threads. If that happens you'll need a replacement CCT body.

1̶9̶8̶3̶ ̶K̶a̶w̶a̶s̶a̶k̶i̶ ̶G̶T̶5̶5̶0̶ ̶(̶U̶K̶-̶o̶n̶l̶y̶ ̶m̶o̶d̶e̶l̶)̶,̶ ̶a̶l̶s̶o̶ ̶k̶n̶o̶w̶n̶ ̶a̶s̶ ̶t̶h̶e̶ ̶Z̶5̶5̶0̶ ̶G̶1̶,̶ ̶r̶e̶g̶i̶s̶t̶e̶r̶e̶d̶ ̶i̶n̶ ̶1̶9̶8̶4̶.̶
1981 Kawasaki Z440 (KZ440C1)

Please Log in or Create an account to join the conversation.

Hawghunter
Topic Author
Offline
User
Registered
Posts: 47
Thanks: 0

Re: 550 auto cam chain tensioner cap

30 Jun 2021 17:49

#850986

Thank you

no prayers needed. In anger or otherwise. Used heat, by riding. Then tapping. Put end of wrench against it and tapped with rubber mallet. A socket by hand removed it. I was surprised that there is no washer.
i reinstalled with very little tightening.

thank you.

1981 KZ550-A2

touring Red Rocks of Arizona on my KZ Red Rocket

Please Log in or Create an account to join the conversation.

Nessism
Offline
Sustaining Member
Registered
Posts: 7726
Thanks: 3110

Re: 550 auto cam chain tensioner cap

30 Jun 2021 18:16

#850987

There is supposed to be a soft aluminum washer between the cap and the tensioner body.

Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0

www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know

1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread

Please Log in or Create an account to join the conversation.

Hawghunter
Topic Author
Offline
User
Registered
Posts: 47
Thanks: 0

Re: 550 auto cam chain tensioner cap

30 Jun 2021 18:30

#850988

Oh great. I better get a closer look.

1981 KZ550-A2

touring Red Rocks of Arizona on my KZ Red Rocket

Please Log in or Create an account to join the conversation.

TexasKZ
Offline
Platinum Member
Registered
Posts: 7895
Thanks: 2476

Re: 550 auto cam chain tensioner cap

03 Jul 2021 17:00

#851212

Number 7 in the diagram. Looks like it is still available, though a bit pricy. I’d be tempted to check the nearest hardware store.

www.partzilla.com/catalog/kawasaki/motor...ensioner-80-81-a1-a2

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

The following user(s) said Thank You: Hawghunter

Please Log in or Create an account to join the conversation.