550 auto cam chain tensioner cap

Hawghunter
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550 auto cam chain tensioner cap

28 Jun 2021 13:54

The cap is stuck and I dont want to overdo the pressure to remove it. Been putting blaster on it and letting it sit all night. No luck.
any suggestions.

1981 KZ550-A2

touring Red Rocks of Arizona on my KZ Red Rocket

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krazee1
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Re: 550 auto cam chain tensioner cap

28 Jun 2021 14:20

#850851

LIGHT tapping, a little heat, and maybe a little Prayer?

Good Luck! Mike

Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)

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TexasKZ
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Re: 550 auto cam chain tensioner cap

30 Jun 2021 06:21

#850947

For heat, use an electric heat gun, or if you are desperate and she is not at home, a hair dryer.

Do not use anything with a flame that close to carburetors full of gasoline.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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Pagala
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Re: 550 auto cam chain tensioner cap

30 Jun 2021 08:57

#850958

You'll get it off.

Just beware when putting it back on.

Those things really don't like being overtightened - they shear along the threads. If that happens you'll need a replacement CCT body.

1̶9̶8̶3̶ ̶K̶a̶w̶a̶s̶a̶k̶i̶ ̶G̶T̶5̶5̶0̶ ̶(̶U̶K̶-̶o̶n̶l̶y̶ ̶m̶o̶d̶e̶l̶)̶,̶ ̶a̶l̶s̶o̶ ̶k̶n̶o̶w̶n̶ ̶a̶s̶ ̶t̶h̶e̶ ̶Z̶5̶5̶0̶ ̶G̶1̶,̶ ̶r̶e̶g̶i̶s̶t̶e̶r̶e̶d̶ ̶i̶n̶ ̶1̶9̶8̶4̶.̶
1981 Kawasaki Z440 (KZ440C1)

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Hawghunter
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Re: 550 auto cam chain tensioner cap

30 Jun 2021 17:49

#850986

Thank you

no prayers needed. In anger or otherwise. Used heat, by riding. Then tapping. Put end of wrench against it and tapped with rubber mallet. A socket by hand removed it. I was surprised that there is no washer.
i reinstalled with very little tightening.

thank you.

1981 KZ550-A2

touring Red Rocks of Arizona on my KZ Red Rocket

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Nessism
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Re: 550 auto cam chain tensioner cap

30 Jun 2021 18:16

#850987

There is supposed to be a soft aluminum washer between the cap and the tensioner body.

Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0

www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know

1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread

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Hawghunter
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Re: 550 auto cam chain tensioner cap

30 Jun 2021 18:30

#850988

Oh great. I better get a closer look.

1981 KZ550-A2

touring Red Rocks of Arizona on my KZ Red Rocket

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TexasKZ
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Re: 550 auto cam chain tensioner cap

03 Jul 2021 17:00

#851212

Number 7 in the diagram. Looks like it is still available, though a bit pricy. I’d be tempted to check the nearest hardware store.

www.partzilla.com/catalog/kawasaki/motor...ensioner-80-81-a1-a2

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24

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