Replace Clutch plates

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09 Dec 2020 11:52 #839683 by zed1015
Replied by zed1015 on topic Replace Clutch plates

gordone wrote: How do you do these ? I dont understand how I can measure the wrap wrap with feeler :) hehe
Do I put all metal plate on top of each other and see if I can put the feeler in between them ???


Just put one metal plate at a time on a perfectly flat surface ( Plate glass /Mirror etc ) and if there's any gaps under it then measure the gap by slipping a feeler gauge in.
If the gap is bigger than the limit in the manual then it should be replaced.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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  • gordone
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09 Dec 2020 13:23 #839688 by gordone
Replied by gordone on topic Replace Clutch plates
Thank you!

1981 KZ650-D4, with 1981 z750L engine (Wiensco 810 big bore).

Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine

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18 Dec 2020 14:10 #840288 by gordone
Replied by gordone on topic Replace Clutch plates
When I install the clutch cover and using the gasket, shall I also use liquid gasket, service manual say so? Three bond gasket?


1981 KZ650-D4, with 1981 z750L engine (Wiensco 810 big bore).

Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine
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  • hardrockminer
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18 Dec 2020 14:39 #840291 by hardrockminer
Replied by hardrockminer on topic Replace Clutch plates
No. The instruction you circled is for putting the two halves of the crankcase together. The entire instruction makes it clear that liquid gasket (3 Bond or equivalent) should be applied to the front and rear of the crankcase surface at the clutch.

Once the crankcase is together you only need to install the standard gasket on the clutch cover.

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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18 Dec 2020 19:01 #840302 by Nessism
Replied by Nessism on topic Replace Clutch plates
If you can snick through the gear box, particularly at low speed, and the transmission shifts smoothly then your clutch plates are flat. When the plates are warped you won't be able to shift between 1 and 2 smoothly, there will be some force required even if there seems to be the proper amount of freeplay and the clutch release point is where it should be in terms of hand lever travel.
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