Cam chain tensioner problem

  • Gdailey2112
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  • 82 KZ1100D1
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03 Sep 2020 07:48 #834288 by Gdailey2112
Cam chain tensioner problem was created by Gdailey2112
After removing my factory cam chain tentioner, I'd noticed that the pushrod spring had been partially pushed into the pushrod hole with the pushrod. Needless to say, the tentioner wasn't functioning properly, ..if at all. However, what can I do to fix this problem so that it doesn't happen again? Thanks in advance!
Gary

1982 KZ1100D1

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03 Sep 2020 07:56 - 03 Sep 2020 08:03 #834289 by zed1015
Replied by zed1015 on topic Cam chain tensioner problem
Need pics to see what you mean.
But it should look something like this depending on year.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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Last edit: 03 Sep 2020 08:03 by zed1015.

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03 Sep 2020 08:23 #834291 by krazee1
Replied by krazee1 on topic Cam chain tensioner problem
A 1982 GPZ1100 would have the "automatic" chain tensioner with the spring loaded opposing wedges.

Mike

Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)

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03 Sep 2020 08:50 #834293 by Mikaw
Replied by Mikaw on topic Cam chain tensioner problem
Look for worn parts and replace, appears most of the crucial parts are available

www.partzilla.com/catalog/kawasaki/motor...afts-chain-tensioner

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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03 Sep 2020 15:38 #834322 by VTEC
Replied by VTEC on topic Cam chain tensioner problem
It's not available as a whole unit, but all the parts are. So you can order everything and put together a complete new OEM tensioner.

KZ1000-K2
ZRX1100
XR400R

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  • Gdailey2112
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03 Sep 2020 17:50 #834337 by Gdailey2112
Replied by Gdailey2112 on topic Cam chain tensioner problem
It's the automatic style with the two wedges. I've flipped the spring around and all is good now. The one end of the spring is kind of buggered up, which allowed it to partially go into the housing with the shaft. The shaft was locked into housing, it was one hell of an ordeal. Scary stuff!!

Thanks guys!!!
Gary

1982 KZ1100D1

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