Reed cover valve size

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26 Aug 2020 13:10 #833744 by dpivas7
Reed cover valve size was created by dpivas7
Anyone know what size the OD of the reed cover valve is on a 1984 GPz550?

I need to get caps to plug the valves, but I none of the local auto shops around me carry vacuum caps. 5 shops, no caps!!!

I need to order them online, and my cheap Harbor Freight calipers' battery died so I can't really get an accurate measurement.

Current: '19 Harley Roadster, '72 XLCH, '84 GPz 550
Past: '84 GPz 550, '82 KZ750 LTD, '71 XLCH

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26 Aug 2020 21:45 #833774 by stardon
Replied by stardon on topic Reed cover valve size
I have an 83 GPZ, should be the same cap. I used a pipe tap and threaded the inside of the nipple. I can't remember if it was a 1/4" or 3/8" tapered pipe tap though. Installed a threaded plug and it was sealed air tight. Local hardware store should have all the parts.

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27 Aug 2020 06:25 #833783 by M_a_t_t
Replied by M_a_t_t on topic Reed cover valve size
You could also just run a hose between both of them. Unless you want something more visually pleasing. I'm assuming this engine has the ports set up the same as my 1100, so it might not make any sense if yours are not.

83 KZ1100A (shaft)
17 Versys X 300 abs
81 kz650h1
81 kz750e2
90 Honda CBR600F (brother's)

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27 Aug 2020 08:55 #833795 by dpivas7
Replied by dpivas7 on topic Reed cover valve size
Unfortunately, I don't have a workshop where I can tap some threads.

I would use a hose to run between both of them, but again, none of the local autoparts shops have the right size. Only Napa allows you to buy it by the foot and they only carry up to 3/8".

If I had to guess, I think it's like 7/8", but I don't know for sure.

Current: '19 Harley Roadster, '72 XLCH, '84 GPz 550
Past: '84 GPz 550, '82 KZ750 LTD, '71 XLCH

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27 Aug 2020 10:57 #833799 by TexasKZ
Replied by TexasKZ on topic Reed cover valve size
I bet you could find some heater hose the correct size.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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28 Aug 2020 12:50 - 28 Aug 2020 12:52 #833862 by loudhvx
Replied by loudhvx on topic Reed cover valve size
Rubber vacuum caps eventually split easily.

You can use 1/2" copper pipe caps. You have to heat them near red hot and quickly hold them in place and press them on.

We did a few that came out nice, but it's easier with two people. It might help to put the covers in the freezer first.

The copper will be discolored on the surface, but a little touch up with 500 grit cleans them like new. (Of course you can then paint them black.)

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Last edit: 28 Aug 2020 12:52 by loudhvx.
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29 Aug 2020 01:11 #833896 by kevski
Replied by kevski on topic Reed cover valve size
Would be easier just to make aluminium plates to blank off.

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