1981 kz440ltd tapping noise from lower end

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04 Jul 2020 23:23 #829812 by VtRider
Hello all I am new here but I have read a few older posts that have been very helpful so thank you for that!
I recently purchased a 1981 440 Ltd when I finally got it running again I noticed a tapping sound coming from the lower half of the motor it’s not constant but every minute or so ( sometimes every 30 seconds or so)
there is a tapping/wrapping I have gone for several short rides and I can still notice it at lower speeds is this normal for a kz??
Also it seems to lack top end
I am about 180lbs and it seems to take off well and pulled me up some long steep hills at a steady rate without having to down shift but it struggles to get past 60
I know I need to replace the carbs but anything else I should be looking at?

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05 Jul 2020 13:37 #829869 by TexasKZ
Replied by TexasKZ on topic 1981 kz440ltd tapping noise from lower end
That is not a normal sound and you should be able to get well past 60mph. Why do you think the carburetors need to be replaced? A thorough cleaning and some new gaskets and orings are all that 99% of them need.
Has all of the routine maintenance been brought up to date? Doing so will eliminate a lot of common problems. Especially neglected and very important are proper valve lash adjustment and proper ignition points setup.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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05 Jul 2020 18:09 #829895 by Nerdy
Replied by Nerdy on topic 1981 kz440ltd tapping noise from lower end

TexasKZ wrote: Especially neglected and very important are proper valve lash adjustment and proper ignition points setup.



Agreed on the need for maintenance, but the '81 440 will have an electronic ignition.

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R
The following user(s) said Thank You: TexasKZ

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05 Jul 2020 18:18 #829896 by 650ed
Replied by 650ed on topic 1981 kz440ltd tapping noise from lower end
Replace the carbs??? Good grief - why would you want to do that??? Just clean them and perform all the normal maintenance on the rest of the bike. The odds are that normal maintenance has been very much neglected. The Kawasaki Service Manual has the maintenance list. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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